Detailed Project Report on PET Preform Manufacturing From PET Resin

PET PREFORM MANUFACTURING FROM PET RESIN

[EIRI/EDPR/0574] J.C. 9171

INTRODUCTION

Polyethylene Terephthalate (PET) is linear thermoplastic, long-chain molecule consists of repeating units, white but bluish resin made from terephthalic acid and ethylene glycol through poly-condensation. Plastic PET is very important raw material used in man-made fibers. PET is a kind of polyester material for fiber, injection molded parts, as well as blow-molded bottles and jars. Special grades are offered with the required properties for the different applications.

Polyethylene terephthalate (PET) is used to make beverage, food and other liquid containers, synthetic fibers, as well as for some other thermoforming applications. Depending on its processing and thermal history, it may exist both as an amorphous (transparent) and as a semi-crystalline (opaque and white) material. It can be synthesized by a transesterification reaction between ethylene glycol and dimethyl terephthalate.

Plastic PET is supplied by the resin manufacturers in the form of small pellets, each about 0.05 grams. Its strength, temperature tolerance and wear-resistance made it an ideal replacement for or addition to natural fibers such as silk, cotton and wool.

PET containers are plastic containers made from polyethylene terephthalate and are used in a wide range of applications. This plastic material is manufactured from various by-products of the oil and gas industries, especially ethylene glycol and terephthalic acid.

Another advantage of the PET Plastic material lies in its physical properties that allow for great freedom in design.

COST ESTIMATION

Land & Building (500 Sq.Mtr)                    Rs. 26.25 Lacs
Plant & Machinery                                       Rs. 55.25 Lacs         
W.C. for 1 Month                                         Rs. 27.62 Lacs          
Total Capital Investment                             Rs. 1.22  Cr              
Rate of Return                                             39%   
Break Even Point                                       57%

CONTENTS

INTRODUCTION                                               

USES AND APPLICATION                                       

PROPERTIES                                                 

MARKET OF PET PREFORMS                                     

PET IN FOOD PACKAGING STATUS & PROSPECTS FOR INDIA         

PRESENT MANUFACTURERS/SUPPLIERS/EXPORTERS OF PET PREFORMS  

MANUFACTURING PROCESS                                      

MARUFACTURING PROCESES OF PET PREFORM                      

PROCESS FLOW SHEET                                         

PET PREFORM AND BOTTLE BLOWING                             

PRINCIPLES OF PLANT LAYOUT                                 

PLANT LOCATION FACTORS                                     

EXPLANATION OF TERMS USED IN THE PROJECT REPORT            

COMPLETE PLANT AND MACHINERY SUPPLIERS (IMPORTED)          

PLANT/MACHINERY SUPPLIERS                                  

RAW MATERIAL SUPPLIERS                                     

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)