Detailed Project Report on M.S. Pipes Galvanizing Plant

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How to Start Business

M.S. PIPES

[EIRI/EDPR/1431] (J.C. 210)

INTRODUCTION

Pipes and tubes find use in almost all the industries/services in one way or the other. Automobile vehicles use metallic pipes, including steel pipes, of a large variety. Gas/water/liquids transporting pipes are spread everywhere. Irrigation, petroleum products, sewerage, chemicals transportation pipes and those used in mines, public water supply networks, are well known.

Hydraulic piping may be divided into (i) rigid & (ii) flexible classes.

Rigid piping of iron & steel is either seamless or welded type. Pipes have specified end-threading pipe-fittings in the piping net-work. The following common tube sizes, their bend=radii & other pertinent data, are taken care of by pipe manufacturers.

ERW processes uses tremendous amount of localized heating to bring the material to plastic state and above when it is just ready to melt. The ERW process joins two separate parts by passage of heavy current across the joint. Due to great electrical resistance of the circuit, heat generates locally at the joint surfaces which, when brought in contact at approximately the melting temperature, joint together to give a strong welded joint.

Either AC or DC current can be used but the use of AC current is felt convenient. It is so because the required high current can be supplied at a low voltage through a suitable transformer, if AC source is used. High current & proper "push-up" forces are the essential requirements in electric resistance welding.

Power requirement, for welding a given cross-section, varies widely with time-interval of current application to produce the weld. Low carbon steels are flash or butt resistance welded, requiring a heating period of several seconds. About 30 KVA or more is required per sq.inch of weld surface. If time-interval is decreased, the powder requirement increases, thus, welding is accomplished in a fraction of a second. 1500 to 2000 KVA/in2 of weld surface is required for fast resistance welding. The heated (above plastic state) edges, intended to be joined together, need a push-up force of approx. 5000 psi. Special equipments are required for ERW process and hence, this welding technique is suitable for mass production. A hard copper alloy electrode alongwith a soft copper alloy electrode makes a pair for use in ERW.

ERW flash welding is a modification of ERW butt welding. Contact edges are kept slightly apart and the flash or arcing occurs from edge-to-edge of the joint. The two joining edges are pressed together after the arc has heated-up the contact surfaces to required weld temperature.

ERW technique is made continuous for use in steel tubes/pipes manufacturing industry. This process requires less care in preparation of the joint surfaces. It requires smaller current density for satisfactory welding than resistance butt welding. Often a hydrogen-rich atmosphere can be maintained at the areas under welding process in order to avoid oxidation of the joint surfaces.

COST ESTIMATION

Plant Capacity 7.80 MT/Day

Land & Building (3000 sq.mt.) Rs. 1.68 Cr

Plant & Machinery Rs. 89.00 Lac

Working Capital for 2 Months Rs. 2.14 Cr

Total Capital Investment Rs. 4.94 Cr

Rate of Return 21%

Break Even Point 64%

CONTENTS

INTRODUCTION

USES & APPLICATIONS

B.I.S. SPECIFICATIONS

MARKET SURVEY

EXPORT POTENTIAL OF MILD STEEL PIPES

MANUFACTURERS/SUPPLIERS OF M.S. TUBES AND PIPES

TECHNICAL SPECIFICATONS OF M.S. PIPES

PROCESS OF MANUFACTURE

MANUFACTURING PROCESS STEEL TUBES/PIPES

PROCESS FLOW DIAGRAM

PLANT LAYOUT

COMPLETE PLANT AND MACHINERY SUPPLIERS OF M.S. PIPE AND TUBES

SUPPLIERS OF PLANT & MACHINERY

SUPPLIERS OF RAW MATERIALS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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