Detailed Project Report on polyaluminium chloride (liquid and Powder)

POLYALUMINIUM CHLORIDE (LIQUID AND POWDER)
[CODE NO.3012]

     Poly aluminium chloride has been introduced in Japan, England and Australia as an alternative to Alum. It is reputed to provide faster flocculation and stronger flocs than alum in same applications.  Stabilizers and procedures for preparing  related compositions are described in the patent literature.

     However, in general, besides, polyaluminium chloride and related materials  under flocculating agents, may soluble inorganic  salts can function as indifferent  electrolytes.  More significant are inorganic salts that have hydrolyzing  ions  and specific ion interactions with the substrate.


     Aluminium chloride hydroxide Alcl(OH)2, AlCl2(OH), products, commonly  known as polyaluminium chlorides (PAC), are used for  a wide variety of industrial applications.

     Other names for PAC are basic aluminium chloride, polybasic aluminium   chloride, aluminium hydroxychloride, aluminium oxychloride and aluminium  chlorohydrate.  The  presence   of polymeric,  aluminium-containing  cations,  the  distribution  of which can differ greatly, typifies PAC products.

     Although the formation of polynuclear aluminium species  in solution has been studied for over a century, there is still much controversy concerning aluminium polymerization reactions and the resulting product compositions.

     Polyaluminium chloride is a partially hydrolyzed  aluminium chloride  solution,  which may incorporate a small amount of sulphate, has been introduced in Japan, England and Australia  as an alternative to alum.



COST ESTIMATION

Plant Capacity                                                2.00 MT/day
Land & Building (1500 Sq.Mtr)                    Rs. 2.26 Cr
Plant & Machinery                                          Rs. 78.75 Lacs
W.C. for 3 Months                                          Rs. 1.96  Cr
Total Capital Investment                              Rs. 5.16  Cr
Rate of Return                                               23%
Break Even Point                                          41%


INTRODUCTION                                            
USES & APPLICATIONS                                        
FLOCCULATNG AGENTS INORGANIC MATERIALS                    
PROPERTIES & CHARACTERISTICS OF POLYALUMINUM CHLORIDE        
ALUMINUM CHLORIDE, ANHYDROUS ALCL3                        
B.I.S. SPECIFICATIONS                                        
INDIAN STANDARD POLYALUMINIUM CHLORIDE                    
REQUIREMENTS FOR POLYALUMINIUM CHLORIDE                    
MARKET SURVEY                                            
DETAILED EXPORT DATA OF POLY ALUMINIUM CHLORIDE                
DETAILED IMPORT DATA OF POLY ALUMINIUM CHLORIDE                
PRESENT MANUFACTURE OF POLY ALUMINUM CHLORIDE                
MANUFACTURING PROCESS  OF  POLYALUMINUM  CHLORIDE  (PAC)        
(FROM ALUMINUM CHLORIDE)                                
RAW MATERIALS REQUIREMENTS                                
PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF POLY    
(ALUMINUM CHLORIDE) FROM ALUMINUM CHLORIDE                
MANUFACTURING PROCESS OF POLY (ALUMINUM CHLORIDE) (PAC) FROM ALUMINUM SULPHATE                                     
PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF                
POLYALUMINUM CHLORIDE FROM ALUMINUM SULPHATE                
MANUFACTURING PROCESS OF POLY (ALUMINIUM CHLORIDE) (FROM ALUMINIUM OXIDE)                                     
CHEMICAL REACTION                                        
PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF POLY    
ALUMINIUM CHLORIDE FROM ALUMINIUM OXIDE                    
MANUFACTURE OF POLY ALUMINIUM CHLORIDE (PAC)
BY ELECTROLYSIS OF ALUMINUM CHLORIDE SOLUTION                
CHEMICAL REACTION                                        
PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF POLY ALUMINIUM CHLORIDE BY ELECTROLYSIS OF ALUMINIUM CHLORIDE SOLUTION       
OTHER PROCESS FOR THE PRODUCTION OF POLYALUMINIUM SALTS        
METHOD  1                                                
METHOD  2                                                
PROCESS FOR THE PREPARATION OF POLYALUMINUM COMPOUNDS        
POLY ALUMINUM CHLORIDE                                    
LIST OF BUYERS OF PAC                                    
COMPLETE PLANT SUPPLIERS FOR PAC                            
SUPPLIERS OF PLANT AND MACHINERY                            
DRYER                                                
SUPPLIERS OF RAW MATERIAL SUPPLIERS                        
PLANT LAYOUT                                            
RAW MATERIALS CALCULATIONS                                

APPENDIX – A :

 1.     COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET