Detailed Project Report on polycarboxylate ether superplasticizer (pce)

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POLYCARBOXYLATE ETHER SUPERPLASTICIZER (PCE)

[CODE NO.3907]

Superplasticizers, also known as high range water reducers, are chemical admixtures used where well-dispersed particle suspension is required. These polymers are used as dispersants to avoid particle segregation (gravel, coarse and fine sands), and to improve the flow characteristics (rheology) of suspensions such as in concrete applications. Their addition to concrete or mortar allows the reduction of the water to cement ratio, not affecting the workability of the mixture, and enables the production of self-consolidating concrete and high performance concrete. This effect drastically improves the performance of the hardening fresh paste. The strength of concrete increases when the water to cement ratio decreases. However, their working mechanisms lack a full understanding, revealing in certain cases cement-superplasticizer incompatibilities.

The addition of superplasticizer in the truck during transit is a fairly new development within the industry. Admixtures added in transit through automated slump management systems, such as Verifi, allow concrete producers to maintain slump until discharge without reducing concrete quality. For example Polycarboxylate ether superplasticizer .

Superplasticizers adsorb onto the surface of the cement particles through their charged backbone and provide electrostatic repulsion. They release the entrapped water from flocculated structures and modify the viscosity of cement mixtures.

COST ESTIMATION

Plant Capacity 5 MT/Day

Land & Building (4000 sq.mt.) Rs. 2.77 Cr

Plant & Machinery Rs. 33.07 Lacs

Working Capital for 1 Month Rs. 99.24 Lacs

Total Capital Investment Rs. 4.29 Cr

Rate of Return 51%

Break Even Point 39%

INTRODUCTION

THE TYPES AND WATER REDUCTION LEVELS OF SUPERPLASTICIZERS:

THE MATERIALS USED TO MANUFACTURE SUPERPLASTICIZERS INCLUDE:

MAJOR PRODUCERS CONTINUE TO DEVELOP THEIR SUPERPLASTICISER TECHNOLOGIES AND INVEST IN ADMIXTURE CAPACITY – PARTICULARLY

IN EMERGING MARKETS:

PROJECT LOCATION

CLIMATE

TRANSPORTATION

BY PLANE

AIRPORT

BY TRAIN

BY ROAD

BY CAR

MUMBAI METRO

CHEMICAL ADMIXTURES

FIVE FUNCTIONS

WATER REDUCING/PLASTICIZING ADMIXTURE AND ITS MECHANISM

FIGURE: THE EFFECT OF A WATER REDUCING ADMIXTURE ON THE DISPERSION

OF CEMENT PARTICLES

FIGURE: FLOCCULATING CEMENT PARTICLES TRAPPING THE MIX WATER

CHEMICAL STRUCTURE

WORKING MECHANISMS

POLYCARBOXYLATE DISPLACEMENT ON A MULTI-PHASE SUSPENSION.

APPLICATION

USES AND DOSAGES

ADVANTAGES OF PCE

PRODUCT DESCRIPTION:

MARKET SURVEY

THE READY-MIX CONCRETE SEGMENT ACCOUNTED FOR THE LARGEST

MARKET SHARE IN 2018

APAC IS EXPECTED TO REGISTER THE HIGHEST CAGR DURING THE FORECAST

PERIOD.

KEY MARKET PLAYERS

TOP KEY PLAYERS/MANUFACTURERS OFGLOBAL POLYCARBOXYLATE

ETHER (PCE) SUPERPLASTICIZERMARKET:

TOP FIVE CONCRETE SUPERPLASTICIZERS MARKET VENDORS

ARKEMA

BASF

KAO CORPORATION

SIKA

W. R. GRACE

RECENT DEVELOPMENTS

GLOBAL CONCRETE SUPERPLASTICIZER MARKET: REGIONAL OUTLOOK

SUPERPLASTICIZER MARKET:

BY THE PRODUCT TYPE, THE POLYCARBOXYLATE ETHER (PCE)

SUPERPLASTICIZER MARKETIS PRIMARILY SPLIT INTO:

BY THE END USERS/APPLICATION, POLYCARBOXYLATE ETHER (PCE) SUPERPLASTICIZER MARKETREPORT COVERSTHE FOLLOWING SEGMENTS:

SUPERPLASTICISER VALUE CHAIN AND PRODUCER INTEGRATION

RAW MATERIALS

METHOXY POLYETHYLENE GLYCOLS

TECHNICAL INFORMATION

METHACRYLIC ACID

TECHNICAL INFORMATION

MANUFACTURING PROCESS

EXAMPLE OF MAKING A SMALL BATCH:-

POLY CARBOXYLATES PRODUCTION PROCESS OVERVIEW

PROCESS FLOW DIAGRAM

PROCESS BLOCK DIAGRAM

ENVIRONMENTAL MANAGEMENT

OPTIMIZING POLYCARBOXYLATE BASED SUPERPLASTICIZER DOSAGE

WITH DIFFERENT CEMENT TYPE

EXPERIMENTAL METHODS

MATERIALS AND MIXTURES

TEST METHODS

RESULTS AND DISCUSSIONS

EFFECT OF SUPER PLASTICIZER TYPE AND WATER-TO-CEMENT RATIO

RAW MATERIAL SUPPLIERS

METHOXY POLY ETHYLENE GLYCOL

MACHINERY SUPPLIERS

MACHINERY PHOTOGRAPHS

PRODUCT PHOTOGRAPHS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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