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    Detailed Project Report on polyol from propylene oxide

    Detailed Project Report on polyol from propylene oxide
    Detailed Project Report on polyol from propylene oxide
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      POLYOL FROM PROPYLENE OXIDE
      [CODE NO. 1993]


         
           Polyol is a polyhydric alcohol, ie. one containing three  or more   hydroxyl  groups.  Those  having  three  hydroxyl   groups (trihydric) are glycerols, those with more than three are  called sugar alcohols, with general formula CH2OH (CHOH)n CH2OH, where n may be from 2 to 5.

           Polyurethane system comprises polyol and isocyanate used for thermoware/Non-thermoware panel (sandwich) refrigeration bloch wood imitation and commercial refrigerator, industries with or without blowing agent.

      Polyols are glycol’s of high molecular weight of polyether ,polyester and hydrocarbon types. Polyether polyols are manufactured by ethoxylation /propoxylation of a polyhydric alcohol in the presence of a catalyst.

      The alchohols used are ethylene glycol’s, dipropylene glycol’s ,diethyleneglycols, glycerols,sorbitol,mannitol,and sucrose.Polyether polyols are produced by anionic ring opening addition polymerization of ethylene oxide or propylene oxide.


      COST ESTIMATION

      Plant capacity                                    20.00 MT./day                 
      Land & Building (4200 Sq.Mtr)           Rs. 3.25  Cr
      lant & Machinery                                Rs. 5.00  Cr
      W.C. for 2 Months                              Rs. 10.27 Cr
      Total Capital Investment                     Rs. 19.00 Cr
      Rate of Return                                   34%
      Break Even Point                               43%


      INTRODUCTION                                            
      PROPERTIES & CHARACTERISTICS                                
      PROPERTIES OF RAW MATERIAL                                
      USES & APPLICATIONS                                        
      B.I.S. SPECIFICATION                                        
      MARKET SURVEY                                            
      GLOBAL MARKET POSITION OF POLYOL                            
      PRESENT MANUFACTURER/SUPPLIERS OF POLYOLS                    
      MANUFACTURE OF DIFFERENT POLYOLS                            
      POLYMERIZATION METHOD FOR POLYETHER POLYOL                    
      MANUFACTURING PROCESS OF POLYOL FROM PROPYLENE OXIDE            
      PROCESS FLOW DIAGRAM  FOR THE MANUFACTURE OF POLYOL            
      RAW MATERIAL CALCULATION                                
      PROCESS DETAILS                                            
      PRODUCTION TECHNOLOGY OF POLYOLS                            
      MECHANISM AND SYNTHETICS OF POLYOL MANUFACTURED                
      PLANT LAYOUT                                            
      PRINCIPLES OF PLANT LAYOUT                                    
      PLANT LOCATION FACTORS                                    
      EXPLANATION OF TERMS USED IN THE PROJECT REPORT                
      PROJECT IMPLEMENTATION SCHEDULES                            
      SUPPLIERS OF RAW MATERIALS                                
      SUPPLIERS OF PLANT AND MACHINERY                            

      APPENDIX – A :

       1.      COST OF PLANT ECONOMICS      
       2.      LAND & BUILDING                                      
       3.      PLANT AND MACHINERY                                  
       4.      FIXED CAPITAL INVESTMENT                             
       5.      RAW MATERIAL                                         
       6.      SALARY AND WAGES                                     
       7.      UTILITIES AND OVERHEADS                              
       8.      TOTAL WORKING CAPITAL                                
       9.      COST OF PRODUCTION                                   
      10.      PROFITABILITY ANALYSIS                               
      11.      BREAK EVEN POINT                                     
      12.      RESOURCES OF FINANCE                           
      13.      INTEREST CHART                                       
      14.      DEPRECIATION CHART                                   
      15.      CASH FLOW STATEMENT                                   
      16.      PROJECTED BALANCE SHEET                              


       

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