Detailed Project Report on polypropylene yarn manufacturing plant

POLYPROPYLENE YARN MANUFACTURING PLANT
[CODE NO.1819]


    The most important property of polypropylene is its versatility. It can be tailored to many fabrication methods and applications. Excellent chemical resistance, the lowest density, highest melting point (in the family of olefin fibers), and moderate cost makes it an important fiber in industrial applications. However, the poor dyeability and texturizability have limited polypropylene’s applications in conventional textile industry. With the introduction of fiber denier textured yarn its use in apparel sector is becoming inevitable along with its main outlet in the industrial sector.

    When polypropylene was first introduced into the market in 1950s, the product is non crystallizable, which result in low melting point. With the introduction of isotactic commercial polypropylene a  considerable increase in the crystallinity and melting point was achieved. Polypropylene has  registered continued worldwide market share growth in recent years and it is predicated that  consumption will still grow as polypropylene increasingly are used as substitution
for other materials such as glass, metal, and some engineering plastics.

COST ESTIMATION

Plant Capacity                                    2000.00 KGS/day                                .       
Land & Building (1500 Sq.Mtr)                  Rs 2.05  Cr  
Plant & Machinery                                  Rs 1.10 Cr      
W.C. for 3 Months                                  Rs 2.38 Cr
Total Capital Investment                          Rs 5.68 Cr          
Rate of Return                                       24%  
Break Even Point                                    54%

INTRODUCTION                                            
USES AND APPLICATION                                    
PROPERTIES OF FILAMENT YARN                                
PROPERTIES OF POLYPROPYLENE AND PP FIBERS                    
DETAILS OF POLYPROPYLENE FIBRE/FILAMENT YARN                
STATUS OF INDIAN INDUSTRY                                
GRADES AND PROCESSABILITY OF POLYPROPYLENE YARN            
USES AND APPLICATION OF PP FIBER                            
MARKET SURVEY                                            
PRODUCTION IMPORT & EXPORT OF POLYPROPYLENE FILAMENT YARN    
PRESENT MANUFACTURERS/SUPPLIERS OF POLYPROPYLENE YARN        
MANUFACTURING PROCESS                                    
TECHNICALITIES TO MANUFACTURE POLYPROPYLENE YARN            
PROCESS FLOW DIAGRAM                                    
TESTING METHOD OF FILAMENT YARN                            
TECHNOLOGIES AND THEIR EVALUATION IN POLYPROPYLENE YARN MANUFACTURING                
 PRINCIPLES OF PLANT LAYOUT                                
PLANT LOCATION FACTORS                                    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT                
SUPPLIERS OF PLANT AND MACHINERIES                        
SUPPLIERS OF RAW MATERIALS                                


  APPENDIX – A :

 .      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT