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    Detailed Project Report on polyurethane rigid foams (continuous and discontinuous sandwitch panel)

    Detailed Project Report on polyurethane rigid foams (continuous and discontinuous sandwitch panel)
    Detailed Project Report on polyurethane rigid foams (continuous and discontinuous sandwitch panel)
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      POLYURETHANE RIGID FOAMS
      (CONTINUOUS AND DISCONTINUOUS SANDWITCH PANEL)


      [CODE NO. 1697]


      The polyurethane foam world is very large and diverse - chances are good you are sitting on some kind of flexible polyurethane foam right now - but the useful products for composite-core applications are rigid foams.


      The term “rigid polyurethane foam” comprises two polymer types: Polyisocyanurate formulations, and polyurethane formulas. There are distinct differences between the two, both in the manner in which they are produced, and in the performance of the results.

      COST ESTIMATION

      Plant Capacity                                    2000.00 KGS/day
       Land & Building  ( 2 Acres)                  Rs.3.31 Cr
      Plant & Machinery                               Rs.1.30 Cr       
      W.C. for 3 Months                               Rs.2.28 Cr    
      Total Capital Investment                       Rs. 7.08 Cr            
      Rate of Return                                    53%  
      Break Even Point                                33%

      INTRODUCTION                                            
      BACKGROUND                                            
      HISTORY                                                
      USES AND APPLICATION OF    POLYURETHANE RIGID FOAM            
      PROPERTIES                                            
      ADDITIVES                                                
      B.I.S. SPECIFICATIONS                                        
      USE PATTERN OF POLYURETHANE                                
      MARKET SURVEY                                            
      WORLDWIDE RIGID POLYURETHANE (PU) FOAMS MARKET                
      ANNUAL PRODUCTION OF POLYURETHANES                        
      PRESENT MANUFACTURERS OF POLYURETHANE RIGID FOAM            
      VARIOUS FORMULAE FOR THE MANUFACTURE POLYURATHANE            
      RIGID POLYURETHANE FOAM FORMULATION                        
      PROCESS OF MANUFACTURE                                
      FORMULATION OF RIGID POLYURETHANE FOAM                    
      ADDITIVES AND THEIR REASON OF USE                            
      MANUFACTURING PROCESS IN DETAILS                            
      PROCESS FLOW DIAGRAM FOR RIGID POLYURETHANE FOAM (SANDWICH PANELS)                                                
      TECHNICALTIES OF RIGID POLYURETHANE FOAM SANDWICH PANELS        
      DETAILS OF RIGID POLYURETHANE FOAM USED IN CONSTRUCTION INDUSTRY                                                
      INPUT AND OUTPUT DATA FOR A HYPOTHETICAL RIGID FOAM PRODUCING OPERATION                                            
      SANDWICH PANEL TECHNOLOGY    AND CASE STUDY MATRICES            
      PLANT AND MACHINERY SUPPLIERS (IMPORTED)                    
      SUPPLIERS OF PLANT AND MACHINERY (INDIAN)                    
      SUPPLIERS OF RAW MATERIALS (INDIAN)                            
      SUPPLIERS OF RAW MATERIALS (FOREIGN)                        
      PRINCIPLES OF PLANT LAYOUT                                
      PLANT LOCATION FACTORS                                    
      EXPLANATION OF TERMS USED IN THE PROJECT REPORT                

       
      APPENDIX –A

      01.    PLANT ECONOMICS    
      02.    LAND & BUILDING     
      03.    PLANT AND MACHINERY    
      04.    OTHER FIXED ASSESTS    
      05.    FIXED CAPITAL    
      06.    RAW MATERIAL    
      07.    SALARY AND WAGES    
      08.    UTILITIES AND OVERHEADS    
      09.    TOTAL WORKING CAPITAL    
      10.    TOTAL CAPITAL INVESTMENT    
      11.    COST OF PRODUCTION    
      12.    TURN OVER/ANNUM    
      13.    BREAK EVEN POINT     
      14.    RESOURCES FOR FINANCE    
      15.    INSTALMENT  PAYABLE IN 5 YEARS    
      16.    DEPRECIATION CHART FOR 5 YEARS    
      17.    PROFIT ANALYSIS FOR 5 YEARS    
      18.    PROJECTED BALANCE SHEET FOR (5 YEARS)    
       

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