Detailed Project Report on Potassium Nitrate

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POTASSIUM NITRATE

[EIRI/EDPR/1573] J.C. 368

INTRODUCTION

Potassium Nitrate is the most important ingredient of mixed fertilizers. Most of the Potassium nitrate, (KNO3) produced, commercially, in the United States is based on the reaction of potassium chloride. The reaction is manipulated chemically to yield chlorine as a co product. The process is typical than other process, because in this process nitrosyl chloride is the product during the reaction. This is very dangerous compound.

Potassium Nitrate is also in the form of nitre, saltpeter. When KNO3 is heated, dangerous fire and explosion is possible.

This is one of the oldest of potassium compound to find application in the arts. Recovery of potassium nitrate from earthy deposits, its production and recovery from the products of bacterial fermentation of organic matter & organic residues, from the nitrate plantations of the Napoleonic wars etc., have been matters of considerable importance. Once gunpowder has been introduced in European warfare, much was dependent on the adequate supplies of this vital raw material. In addition arts of pieces which needed gunpowder especially mining & quarrying, were dependent on this material. The earlier process consists of recovering potassium nitrate from natural sources such as chile deposits. Many processes have been tried but process employing the reaction of saltpeter with potassium chloride has been successful.

The success of the process depends on the fact that the solubility of potassium nitrates increases rapidly with temperature, that of sodium chloride very little, so that the bulk of the sodium chloride formed in the reaction can be crystallised & separated at an elevated temperature, leaving the potassium nitrate in solution to be recovered by a subsequent operation.

COST ESTIMATION

Plant Capacity 100 MT/Day

Land & Building (24,000 sq.mt.) Rs. 17.43 Cr

Plant & Machinery Rs. 9.00 Cr

Working Capital for 3 Months Rs. 26.17 Cr

Total Capital Investment Rs. 54.71 Cr

Rate of Return 66%

Break Even Point 31%

CONTENTS

INTRODUCTION

USES AND APPLICATION

POTASSIUM NITRATE –A NUTRIENT SOURCE AND OTHERS

PROPERTIES & CHARACTERISTICS

CHEMICAL GRADE POTASH AND COMPOUND FERTILIZER

B.I.S SPECIFICATIONS

MARKET SURVEY

PRODUCTION AND TRADE

GLOBAL MARKET POSITION OF POTASSIUM NITRATE

POTASSIUM NITRATE EXPORT DATA

MANUFACTURERS/SUPPLIERS OF POTASSIUM NITRATE

MANUFACTURING PROCESS OF POTASSIUM NITRATE

PROCESS FLOW DIAGRAM

PREPARATION OF POTASSIUM NITRATE FROM POTASSIUM CHLORIDE AND MAGNESIUM NITRATE

PURIFICATION OF LOW GRADE POTASSIUM NITRATE

PROCESS DESCRIPTION

PROCEDURE

SAFETY

PLANT LAYOUT

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF PLANT & MACHINERIES

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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