Detailed Project Report on potassium sulphate Cap: 200 tpd

 
POTASSIUM SULPHATE (Cap: 200 TPD)
[CODE NO.1975]

Potassium sulfate (K2SO4) mineral name arcanite forms colorless, no hygroscopic crystal. It occasionally occurs in nature in the pure state in salt deposit, but is more widely found in the form of mineral double salts in  combination  with sulfates of calcium, magnesium, and sodium.

Potassium sulfate is after potassium chloride the most important potassium containing fertilizer being used mainly for special crops. Potassium sulfate constitutes 5%  of  the  world demand for potash fertilizer.

Prior to 1939, the German potash industry  was  the  chief source of potassium sulfate for American chemical and  fertilizer industries, although considerable tonnages were being produced in this  country  by  the  interaction  of potassium chloride and sulfuric acid as a side product of salt-cake  manufacture.  With the termination of European imports, the production of the salt was undertaken on a larger scale by the American Potash and Chemical Corp.  through the interaction of burkeite  (Na2CO3 2Na2SO4)  with  potassium  chloride  followed  in  turn  by   the successful  recovery  of  this  salt  from  langbeinite  by   the International  Minerals  and Chemical Corp. In  agricultural  use potassium  sulfate  is  preferred for the  tobacco  crop  of  the Southeast and the citrus crop of Southern California.

Relatively small amounts of other potassium salts are used as fertiliser, generally for special purposes. Tobacco and some vegetables are adversely affected by high chloride concentration, and K2SO4 or KNO3 are preferred. K2SO4 is made  in  substantial quantities  in  Europe by the Mannheim process  from  potash  and H2SO4 and in the united states and other countries  by  various exchange reacting between K, Na, and Mg salts.

COST ESTIMATION

Plant capacity                                200.00 MT./day                
Land & Building (10 Acres)            Rs. 18.20 Cr
Plant & Machinery                          Rs. 27.00 Cr
W.C. for 3 Months                          Rs. 65.00 Cr
Total Capital Investment                 Rs. 111.00 Cr
Rate of Return                               25%
Break Even Point                           50%


•     INTRODUCTION     
•     PROPERTIES AND STRUCTURE OF POTASSIUM SULPHATE     
•     B.I.S. SPECIFICATION     
•     USES AND APPLICATION     
•     MARKET SURVEY    
•     IMPORT AND EXPORT DATA OF POTASSIUM SULPHATE     
•     GLOBAL MARKET POSITION OF POTASSIUM SULPHATE     
•     PRESENT MANUFACTURERS OF POTASSIUM SULPHATE     
•     RAW MATERIALS     
•     MANUFACTURING PROCESS OF POTASSIUM SULPHATE     
•     PROCESS FLOW SHEET FOR POTASSIUM SULPHATE AND
    HYDROCHLORIC ACID MANUFACTURING     
•     DIFFERENT PROCESSES TO MANUFACTURE SULPHATE OF POTASH     
•     MANUFACTURING PROCESS OF POTASSIUM SULPHATE
    FROM SODIUM SULPHATE     
•     RECOVERY OF POTASSIUM SULFATE FROM NATURAL COMPLEX SALTE    
•     SUPPLIERS OF RAW MATERIALS    
•     SUPPLIERS OF PLANT AND MACHINERY     
•     SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)     
•     PLANT LAYOUT    
•     PRINCIPLES OF PLANT LAYOUT     
•     PLANT LOCATION FACTORS        
•     EXPLANATION OF TERMS USED IN THE PROJECT REPORT     
•     PROJECT IMPLEMENTATION SCHEDULES     


APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET