Detailed Project Report on prestressed concrete electric pole (rectangular) (cap:100 poles/day of 8 mtr to 11 mtr length)

 
PRE STRESSED CONCRETE ELECTRIC POLE (RECTANGULAR)
(CAP:100 POLES/DAY OF 8 MTR TO 11 MTR LENGTH)
 [CODE NO.1928]


Wooden, steel and concrete poles were used for power distribution lines since 19th century.

The first poles used were wooden poles. When demand for poles increase and as the power lines under construction required longer poles suitable for resisting larger horizontal forces, steel poles were introduced in substitution to wood.

Though both materials are still in use through out the world, with wood primarily used for short length small forces country lines the general trend is to substitute both the materials with concrete and Use reinforced and prestressed concrete poles instead.

Wooden have limited life and steel poles have a longer life compared to wooden poles requires continuous maintenance for protection against corrosion concrete and particularly prestressed concrete poles can be considered as having an unlimited life without maintenance cost for their corrosion protection. Poles supporting power lines are subjected to relatively small vertical forces and primarily to large horizontal forces at bottom. The horizontal forces at their top are smaller along the axis of the power line and much larger on direction perpendicular to it. As in the perpendicular direction the pole must resist the horizontal forces caused from wind loads against the poles and the wires carried by them.


COST ESTIMATION

Plant Capacity                                    100.00 POLES/day      
Land & Building (2.5 Acres)             Rs. 5.10  Cr  
Plant & Machinery                              Rs. 2.14  Cr     
W.C. for 2 Months                               Rs. 2.07  Cr
Total Capital Investment                   Rs. 9.49  Cr          
Rate of Return                                    20%  
Break Even Point                               65%


INTRODUCTION                                            
B.I.S. SPECIFICATION                                        
SPECIFICATION OF PRESTRESSED CONCRETE POLE FOR OVERHEAD POWER TRACTION AND TELECOMMUNICATION LINE                        
RAW MATERIALS FOR PRE STRESSED CONCRETE POLE                
USES AND APPLICATION                                    
QUALITY STANDARDS                                        
PRE COST CONCRETE COMPONENTS AND EQUIPMENTS                
USE OF READY-MIX CONCRETE (RMC)                            
POLE-TESTING EQUIPMENT                                    
MARKET SURVEY                                            
OVERVIEW OF POWER SECTOR IN UTTAR PRADESH                    
ENERGY SUPPLY                                            
RURAL ELECTRIFICATION STATUS IN INDIA                        
PRESENT MANUFACTURE OF PRESTRESSED ELECTRIC POLE            
PRESTRESSED CONCRETE ELECTRIC POLES                        
PROCEDURE FOR PRESTRESSED POLE MANUFACTURE                
MANUFACTURING DETAILS OF PRESTRESSED CONCRETE POLE (PSC POLES) (RECTANGULAR)                                          
PROCESS FLOW DIAGRAM                                    
DESIGN SPECIFICATION OF PRESTRESSED CONCRETE POLE            
TESTING METHOD FOR PRESTRESSED CONCRETE POLE                
TECHNICAL DATA OF PSC POLES                                
CURING SYSTEM FOR PSC POLE                                
REQUIREMENT OF BATCHING PLANT                            
SUPPLIERS OF PLANT AND MACHINERY                            
CONCRETE BATCHING AND MIXING PLANT                        
SUPPLIERS OF PLANT AND MACHINERIES (IMPORTED)                
SUPPLIERS OF RAW MATERIALS                                


APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET