Detailed Project Report on Prefabricated Steel Framed Building Manufacturing Plant

PREFABRICATED STEEL FRAMED BUILDING MANUFACTURING PLANT

[EIRI/EDPR/1392] J.C. 170US$,168INR

INTRODUCTION

There are many advantages to using prefabricated steel buildings. In comparison to conventional buildings, building time is cut in half by not only price but erection time and labor costs. They are also a sturdier alternative to most materials that are used in conventional building. Pre-fabricated steel buildings are also beneficial to those who have a limited amount of space to use. These buildings omit the space needed for conventional buildings properties like cement, bricks, timber and sand. These materials have to be purchased separately and cost more.

Pre-fabricated steel buildings do not require a high amount of maintenance. They also are made of corrosion resistant metals and will keep moisture away from important items stored within. Some purposes for these buildings include farm equipment storage or other mechanical equipment. Since pre-fabricated steel buildings can shield items from moisture but allow light into the internal area, they are preferred for nursery construction and protection of some foods that require dry areas to stay fresh.

These metal buildings come in either a modulated or manufactured version. Modular steel buildings are paralleled to building codes, whereas a manufactured fabricated metal building can be altered to the purchasers specifications. The pieces made by the manufacturer are pre-fabricated, pre-cut and pre-finished before shipment to the site at which the pieces will be constructed. Since there is so much pre-fabrication done by machines, the developers and purchasers can work together to make desired innovative changes to the steel buildings as they see fit. Picking the appropriate building is easy for not only the purchaser but for the manufacturer as well. It’s a simple process, utilized by various people looking an alternative to conventional buildings. 

Before a manufacturer starts a steel building project, there are different factors to consider in the design of each metal building. A manufacturer will often times contact your county to confirm building codes and loads although as a purchaser you should always double check these loads before approving your building to be fabricated. Some of the general pieces that are included in a pre-fabricated building include pillars, a roof, door columns and headers. Upon completion, these larger pieces are transported to the site and then constructed using cranes, bolts and erection crews. 

Pre-fabricated buildings will sometimes implement a metal clad roof, which can be removed if needed. Since all of these specific pieces are made of thick steel, firmly bolted together they are helpful in taking preventative measures in case of earthquakes and high winds. Since steel pieces used in the creation of these steel buildings are both quake and abrasion resistant, it makes for a secure structure that does what it’s created to do without concern from the owner or workers working inside it.

As a portion of modern architecture, these pre-fabricated metal businesses bring positive economic changes to the construction business. It also allows buyers to erect buildings cheaper and quicker for general use. 

COST ESTIMATION

Plant Capacity            100 MT/Day

Land & Building (8000 sq.mt.)    Rs. 7.70 Cr

Plant & Machinery                    Rs. 1.46 Cr

Working Capital for 2 Months    Rs. 24.44 Cr

Total Capital Investment          Rs. 33.92 Cr

Rate of Return                          39%

Break Even Point                      34%

CONTENTS

INTRODUCTION

USES AND APPLICATIONS

MARKET POSITION

PRE-ENGINEERED STEEL BUILDINGS MKT TO GROW AT 11% BY 2016

THE BUSINESS OF PREFABRICATED STRUCTURES

B.I.S. SPECIFICATIONS

PRESENT MANUFACTURE OF PRE FABRICATED BUILDING

FABRICATION PROCESS

STANDARD SPECIFICATIONS FOR PRE-FABRICATED METAL BUILDINGS

PROCESS FLOW CHART

PLANT LAYOUT

SPPPLIERS OF RAW MATERIALS

SUPPLIERS OF PLANT AND MACHINERY

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)