Menu
Your Cart

    Detailed Project Report on pu foam mattress

    Detailed Project Report on pu foam mattress
    Detailed Project Report on pu foam mattress
    ₹ 0 INR
      Why Choose Us
      • More than 40 years of experience
      • Managed by expert industrial consultants
      • ISO 9001-2015 Certified
      • Registered under MSME, UAM No: DL01E0012000
      How we work
      • 24/5 Research Support
        Get your quesries resolved from an industry expert. Ask your queries before report or book purchase.
      • Custom Research Service
        Speak to the our consultant to design an exclusive study to serve your research needs.
      • Quality Assurance
        All reports are prepared by highly qualified consultants & verified by a panel of experts.
      • Information Security
        Your personal & confidential information is safe & secure.
      PU FOAM MATTRESS
      [CODE NO.4024]  
       
       
      It is worthwhile to note that the PU (polyurethane) foam mattress is a material with cellular structure and has a high percentage of ir used in a lot of fields. It is a consolidated process to produce polyurethane and is known to provide us with the best of high quality, safe and eco-sustainable products. 
       
      Polyurethane, in 1937, was an innovative product that was use in various sectors such as footwear, furnishing, building as well as the automotive industry. The PU foam i characterized by exceptional softness as well as elasticity. It is known to have extreme permeability as well as air and moisture. Thus, for this reason, it is used for the pillow as well as mattress production. 
       
      It is worthwhile to note the production process of PU foam, wherein the realization process is like a closed tunnel wherein the pressure and vacuum are continuously adjusted to obtain a foam material. Water is much used during the production of PU foam which is totally recyclable as well as eco-friendly. Inside the tunnel, there occurs a polymerization reaction which transforms the foam into finished blocks. These blocks are much carved as well as processed. 
       
      It is also worthwhile to consider the most important characteristics of the PU foam mattress. It has much resilience, compression, ultimate tensile strength, bearing loss, compressive strength, bearing capacity as well as density. The PU foam mattress is mainly built using the compounds of carbon which is an entirely synthetic material. The bonded mattress has polyurethane foam which is strengthened together by utilizing the best of synthetic substances. 
       
      The life span of a material like PU foam is very short and thus it is not possible to expect better durability from foam mattresses. The PU foam mattresses are known to offer medium level of support. In summer seasons, the PU foam mattresses are not able to perform well as compared to coil mattresses which are more relaxed. 
       
      It is important to choose the correct mattress with a soft texture whereas foam mattress offers medium support. When you compare foam mattress with foil mattress, there are fundamental contrasts of benefits that you can observe from both set of mattresses. Choosing the most appropriate mattress is essential to get the correct sleeping posture, which in turn improves the health as well as makes you feel comfortable and well as eco-friendly. PU foam mattress is known to have a higher response rate so as to make it bouncier. However, it needs to be noted that the cell pore size of the PU foam mattress is more expensive than the memory foam so as to regulate temperature in a better way. PU foam is also known to collect dust and other allergens in an easier manner as compared to other foam types. 
       
      PU foam mattresses are highly affordable, widely available as well as suitable for the Indian climate and requirements of the households. Also, PU foam is light weight and offers better temperature regulation than the memory foam. The light weight property of PU foam makes it an easy option to be used as hybrid mattresses in the comfort layer. The use of PU foam is able to be the right choice for you if you are looking for a decent amount of comfort. The use of PU foam is considered to be an excellent option to keep down costs in a significant manner. 
       
       
      COST ESTIMATION
       
       
      Plant Capacity            240 Nos./Day  
      Land & Building (11075 sq.mt.)  Rs. 2.46 Cr    
      Plant & Machinery                    Rs. 1.97 Cr 
      Working Capital for 2 Months    Rs. 4.16 Cr 
      Total Capital Investment          Rs. 8.96 Cr 
      Rate of Return                          74%
      Break Even Point                      32%
       
       
       
      INTRODUCTION
      MARKET PROSPECTIVE
      CONSTRUCTION
      SIZES
      PROPERTIES OF PU FOAM MATTRESS
      RESILIENCE
      SOLVENT RESISTANCE
      ANTIBACTERIAL PROTECTION
      YELLOWING AND DISCOLOURATION
      LOW FIRE RETARDANCY
      ADVANTAGES AND DISADVANTAGES OF A POLYURETHANE MATTRESS
      ADVANTAGES
      DISADVANTAGES
      USAGE AND APPLICATION
      B.I.S. SPECIFICATION
      PROCESS FLOW DIAGRAM
      MANUFACTURING PROCESS DESCRIPTION
      FOAMING PROCESS:
      FOAM CURING:
      QUALITY CONTROL
      PLANT AND MACHINERY
      REQUIRED MACHINE FEATURES
      MARKET POSITION
      MAJOR COMPANIES
      MATTRESS MARKET IN INDIA
      MATTRESS MARKET IN INDIA (USD BN)
      BRANDED MATTRESS MARKET IN INDIA (% OF OVERALL MARKET)
      BRANDED MATTRESS MARKET BY MATTRESS TYPE (% OF BRANDED
          MATTRESS MARKET)
      MATTRESS MARKET BY PRICE POINT (% OF BRANDED MATTRESS MARKET)
      MATTRESS MARKET BY DISTRIBUTION CHANNEL (% OF BRANDED 
         MATTRESS MARKET)
      MATTRESS MARKET BY DISTRIBUTION CHANNEL-2018
      MATTRESS MARKET BY REGION (% OF OVERALL MATTRESS MARKET)
      MATTRESS MARKET BY DISTRIBUTION CHANNEL-2018
      MATTRESS MARKET BY CONSUMER TYPE (% OF OVERALL MATTRESS
          MARKET)
      MATTRESS MARKET BY CONSUMER TYPE
      GROWTH DRIVERS OF MATTRESS MARKET IN INDIA
      PRINCIPLES OF PLANT LAYOUT
      MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE 
          SERVICE ARE:
      PLANT LOCATION FACTORS
      PRIMARY FACTORS
      1. RAW-MATERIAL SUPPLY:
      2. MARKETS:
      3. POWER AND FUEL SUPPLY:
      4. WATER SUPPLY:
      5. CLIMATE:
      6. TRANSPORTATION:
      7. WASTE DISPOSAL:
      8. LABOR:
      9. REGULATORY LAWS:
      10. TAXES:
      11. SITE CHARACTERISTICS:
      12. COMMUNITY FACTORS:
      13. VULNERABILITY TO WARTIME ATTACK:
      14. FLOOD AND FIRE CONTROL:
      EXPLANATION OF TERMS USED IN THE PROJECT REPORT
      1. DEPRECIATION:
      2. FIXED ASSETS:
      3. WORKING CAPITAL:
      4. BREAK-EVEN POINT:
      5. OTHER FIXED EXPENSES:
      6. MARGIN MONEY:
      7. TOTAL LOAD:
      8. LAND AREA/MAN POWER RATIO:
      PROJECT IMPLEMENTATION SCHEDULES
      INTRODUCTION
      PROJECT HANDLING
      PROJECT SCHEDULING
      PROJECT CONSTRUCTION SCHEDULE
      TIME SCHEDULE
      PLANT LAYOUT
      SUPPLIERS OF PU FOAM MATTRESS
      SUPPLIERS OF RAW MATERIALS
      SUPPLIER OF CHEMICALS
      SUPPLIERS OF PLANT AND MACHINERY
      SUPPLIER OF PRODUCTION LINE
      SUPPLIER OF STITCHING MACHINE
      SUPPLIERS OF DG SETS
      SUPPLIERS OF POWER TRANSFORMER
      SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
      SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
      SUPPLIERS OF EXHAUST FAN
      SUPPLIERS OF TESTING EQUIPMENTS
       
       
       
      APPENDIX – A:
       
      01. PLANT ECONOMICS
      02. LAND & BUILDING
      03. PLANT AND MACHINERY
      04. OTHER FIXED ASSESTS
      05. FIXED CAPITAL
      06. RAW MATERIAL
      07. SALARY AND WAGES
      08. UTILITIES AND OVERHEADS
      09. TOTAL WORKING CAPITAL
      10. TOTAL CAPITAL INVESTMENT
      11. COST OF PRODUCTION
      12. TURN OVER/ANNUM
      13. BREAK EVEN POINT
      14. RESOURCES FOR FINANCE
      15. INSTALMENT PAYABLE IN 5 YEARS
      16. DEPRECIATION CHART FOR 5 YEARS
      17. PROFIT ANALYSIS FOR 5 YEARS
      18. PROJECTED BALANCE SHEET FOR (5 YEARS)
       
       
       

      How to Make Project Report?

      Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

      Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

      We can prepare detailed project report on any industry as per your requirement. 

      We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.

      Detailed Project Report (DPR) gives you access to decisive data such as:

      • Market growth drivers
      • Factors limiting market growth
      • Current market trends
      • Market structure
      • Key highlights

      Overview of key market forces propelling and restraining market growth:

      • Up-to-date analyses of market trends and technological improvements
      • Pin-point analyses of market competition dynamics to offer you a competitive edge major competitors
      • An array of graphics, BEP analysis of major industry segments
      • Detailed analyses of industry trends
      • A well-defined technological growth with an impact-analysis
      • A clear understanding of the competitive landscape and key product segments

      Need Customized Project Report?

      1. Ask for FREE project related details with our consultant/industry expert.
      2. Share your specific research requirements for customized project report.
      3. Request for due diligence and consumer centric studies.
      4. Still haven't found what you're looking for? Speak to our Custom Research Team

      About Engineers India Research Institute:

      EIRI Board is a single destination for all the industry, company and country reports. We feature large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.

      Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.

      Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.

      Our Approach

      • Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
      • The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players
      • We use dependable wellsprings of data and databases. What's more, data from such sources is handled by us and incorporated into the report

      Why buy EIRI reports?

      1. Our project reports include detailed analysis that help to get industry Present Market Position and Expected Future Demand.
      2. Offer real analysis driving variables for the business and most recent business sector patterns in the business
      3. This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest supply circumstance
      4. Report gives investigation and top to bottom money related correlation of real players/competitors
      5. The report gives gauges of key parameters which foresees the business execution