Detailed Project Report on pv panels manufacturing plant
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PV PANELS MANUFACTURING PLANT
[CODE NO. 3226]
Solar Panels are in general Silicon made Rectangular Shaped Glass Covered Products which Produce Electricity when exposed to the Sun. These Panels produce Direct Current (DC) Electricity which has to be converted by a Solar Inverter to Alternating Current (AC) Electricity to be used by Consumers Solar PV panel refers to a panel designed to absorb the sun's rays as a source of energy for generating electricity.
A photovoltaic (in short PV) module is a packaged, connect assembly of typically 6×10 solar cells. Solar Photovoltaic panels constitute the solar array of a photovoltaic system that generates and supplies solar electricity in commercial and residential applications. Each module is rated by its DC output power under standard test conditions, and typically ranges from 100 to 365 watts A single solar module can produce only a limited amount of power; most installations contain multiple modules. A photovoltaic system typically includes a panel or an array of solar modules, a solar inverter, and sometimes a battery and/or solar tracker and interconnection wiring. The price of solar power, together with batteries for storage, has continued to fall so that in many countries it is cheaper than ordinary fossil fuel electricity from the grid (there is "grid parity")., Solar panel refers to a panel designed to absorb the sun's rays as a source of energy for generating electricity or heating. A photovoltaic (PV) module is a packaged, connect assembly of typically 6×10 solar cells. Solar Photovoltaic panels constitute the solar array of a photovoltaic system that generates and supplies solar electricity in commercial and residential applications. Each module is rated by its DC output power under standard test conditions, and typically ranges from 100 to 365 watts.
Solar Cell
A photovoltaic cell is a specialized semiconductor diode electronic device that converts light energy into electrical energy.
Solar Cell converts light energy into the electrical energy. A solar cell is basically a p-n junction diode. It utilizes photovoltaic effect to convert light energy into electrical energy.
Construction of Solar Cell
Although this is basically a junction diode, but constructionally it is little bit different form conventional p-n junction diode. A very thin layer of p-type semiconductor is grown on a relatively thicker n-type semiconductor. We provide few finer electrodes on the top of the p-type semiconductor layer. These electrodes do not obstruct light to reach the thin p-type layer. Just below the p-type layer there is a p-n junction. We also provide a current collecting electrode at the bottom of the n-type layer. We encapsulate the entire assembly by thin glass to protect the solar cell from any mechanical shock.
COST ESTIMATION
Plant Capacity : 84.00 KW/day
land & Building (4000 sq.mtrs) : Rs. 3.22 Cr
Plant & Machinery : Rs. 2.63 cr
Working Capital for 2 Months : Rs. 9.70 Cr
Total Capital Investment : Rs. 15.94 Cr
Rate of Return : 90%
Break Even Point : 26%
INTRODUCTION
CONSTRUCTION OF SOLAR CELL
WORKING PRINCIPLE OF SOLAR CELL
SOLAR CELL MANUFACTURING TECHNOLOGY
THIN FILM SOLAR CELL
CRYSTALLINE SILICON SOLAR CELL
SOLAR PHOTO VOLTAIC (SPV) MODULE
SOLAR PV PANEL
RATINGS OF SOLAR MODULE
V-I CHARACTERISTIC OF SOLAR MODULE
SHORT CIRCUIT CURRENT OF PV MODULE
OPEN CIRCUIT VOLTAGE (VOC)
MAXIMUM POWER POINT
FILL FACTOR OF A SOLAR MODULE
EFFICIENCY OF SOLAR MODULE
NUMBER OF CELLS IN MODULE
TECHNOLOGY OF SOLAR PV MODULE
•(B) MULTICRYSTALLINE SILICON OR POLY CRYSTALINE CELL
THIN FILM SOLAR CELL
TYPES OF SOLAR PV PANEL
(A)CRYSTALLINE SILICON SOLAR PANEL
ADVANTAGES OF PV PANEL
DISADVANTAGES OF PV PANEL
USES AND APPLICATION OF PV POWER PLANT
B.I.S SPECIFICATION
IS:12834:2013---FOR SOLAR PHOTOVOLTAIC ENERGY SYSTEM
PROCESS FLOW CHART FOR SOLAR PANEL
ASSYMBLING PROCESS OF SOLAR PANEL
PLANT AND MACHINERY
MARKET SURVEY
SOURCE: FISE
GLOBAL SOLAR MARKET
THE EUROPEAN SOLAR MARKET
MANUFACTURERS/SUPPLIERS OF PV SOLAR PV MODULE
PLANT LAYOUT
SUPPLIERS OF COMPLETE PRODUCTION
PLANT FOR PV PANEL
POWER TRANSFORMER
ELECTRICAL PANEL
COOLING TOWER
EFFULENT TREATMENT PLANT
AIR POLLUTION CONTROL EQUIPMENTS
AIR COMPRESSURE
PLATFORM WEIGHING MACHINE
FIRE FIGHTING EQUIPMENTS
ELECTRICAL MEASURING INSTRUMENTS
SUPPLIERS OF RAW MATERIALS
SOLAR CELL
EVA ENCAPSULATE
TEMPERED GLASS
ALUMINIUM FRAMER
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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