Detailed Project Report on pvc edge banding plant (used in furniture manufacture)

PVC EDGE BANDING PLANT (USED IN FURNITURE MANUFACTURE) [3735]

PVC Edge banding are extruded product which is used in furniture industry, PVC edge banding has the characters as heat tolerance, oil proof, high hardness,  abrasion resistant and excellent  bendability. The PVC edge banding is recycled environment friendly and wide use in furniture, cabinet, door or windows etc. PVC Edgebanding are extruded and fully solid colored. Solid coloring of the material enables clean and simple rounding of edges. The impact resistant formulation of PVC material guarantees a long service life of milling and other cutting tools. PVC Edgebanding is coated on the back with a universal bonding agent for perfect adhesion, together with all suitable hot melt glues or solvent-based adhesives, to substrates. PVC (polyvinyl chloride) is one of today’s best known and most common plastics. Edgebanding has been manufactured from this material for the furniture industry also for more than 40 years and have, due to their outstanding materials properties, proven very successful. Especially the excellent processing characteristics of PVC have contributed to its penetration of the furniture.

COST ESTIMATION

Plant Capacity     2.5 Ton/Day  
Land & Building (1200 sq.mt.)  Rs. 1.81 Cr.    
Plant & Machinery                    Rs. 1 Cr.
Working Capital for 2 Months   Rs. 1.71 Cr.
Total Capital Investment          Rs. 4.66 Cr.
Rate of Return                         34%
Break Even Point                     51%




INTRODUCTION    
CHARACTERISTICS OF PVC    
UN-PLASTICIZED POLY VINYL CHLORIDE    
EDGEBAND MATERIALS    
PVC EDGEBAND    
ABS EDGEBAND    
PP EDGEBAND    
BENEFITS OF UPVC    
CHARACTERISTICS AND APPLICATION OF PVC EDGEBANDING    
MARKET OVERVIEW OF PVC EDGEPANDING    
EDGE BANDING MATERIALS MARKET: SEGMENTATION BY MATERIAL TYPE:    
MANUFACTURING PROCESS PVC EDGEBANDING    
PROCESS FLOW DIAGRAM OF PVC EDGE BANDING    
TYPES OF EXTRUDERS    
SINGLE SCREW EXTRUDER:    
SIMPLE PLASTIC SINGLE SCREW EXTRUDER.    
TWIN SCREW EXTRUDER:    
DIE FLOWS    
A TYPICAL PROFILE EXTRUSION DIE.    
DETAILS OF PLASTIC EXTRUSION    
SECTIONAL VIEW OF A SIMPLE PLASTIC EXTRUDER.    
DETAILS OF EDGEBANDING PROCESSING    
ADHESIVES    
WOOD MOISTURE    
FEED RATE    
RATES OF ADHESIVE APPLICATION    
PRESS ROLLERS    
EXTRACTION    
MILLING    
BUFFING    
MANUAL PROCESSING    
MECHANICAL CHARACTERISTICS    
RESISTANCE TO ABRASION    
BALL INDENTATION/SHORE HARDNESS     
RESISTANCE TO WARP UNDER HEAT    
VARNISHING    
CLEANING    
DISPOSAL    
PROCESSING PARAMETERS IN EDGEBANDING    
PROCESSING TEMPERATURE OF ADHESIVE    
PROCESSING TEMPERATURE OF BOARD AND EDGING    
FIXING QUALITY    
RATE OF FEED    
AMOUNT OF ADHESIVE TO BE APPLIED    
REMOVAL BY SUCTION    
MILLING    
END MILLING    
BUFFING    
INTERMEDIATE STORAGE    
PAINTING OF EDGEBANDS    
WORK CYCLE IN EDGEBANDING MACHINE    
MACHINE SET-UP IN RELATION TO MATERIAL PROPERTIES    
TROUBLE SHOOTING IN EDGEBAND PROCESSING    
PROCESSING AND TESTING OF PVC EDGE BANDING    
FIGURE 1. EDGE BANDS TYPES AND THICKNESSES    
FIGURE 2. EXPERIMENTAL CUPBOARD    
TEST METHODS    
EXPERIMENTAL USE OF MATERIALS    
TEST LABORATORY PROPERTIES    
EQUIPMENT AND FUNCTIONS    
LABORATORY PROCESSING    
TEST SAMPLE PREPARATION    
DATA ANALYSES AND EXPERIMENTS    
PRODUCTION LINE OF PVC PROFILE    
PROFILE PRODUCTION LINE MODELS    
QINGDAO XINQUAN UPVC PROFILE PRODUCTION LINE SJSZ65 /    
BLOCK DIAGRAM OF THE PRODUCTION    
TWIN SCREW EXTRUDER SJSZ65/132    
SZD-2400 VACUUM CALIBRATING STAND    
SQY-240 HAUL-OFF    
SQG-160 CUTTING MACHINE    
SFZ-6000 TILT STACKER    
QINGDAO WEIER PROFILE PRODUCTION LINE SJSZ-65/132    
DETAIL TECHNICAL PARAMETER OF THE PRODUCTION LINE    
VACUUM FIXED STAND    
HAUL OFF    
AUTOMATIC CUTTING MACHINE    
TILTING TABLE    
TIPS AND HINTS IN EDGEBAND PROCESSING    
PRINCIPLES OF PLANT LAYOUT    
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:    
PLANT LOCATION FACTORS    
PRIMARY FACTORS    
1.   RAW-MATERIAL SUPPLY:    
2.   MARKETS:    
3.   POWER AND FUEL SUPPLY:    
4.   WATER SUPPLY:    
5.   CLIMATE:    
SPECIFIC FACTORS    
6.   TRANSPORTATION:    
A.   AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES    
7.   WASTE DISPOSAL:    
8.   LABOR:    
9.   REGULATORY LAWS:    
10.  TAXES:    
11.  SITE CHARACTERISTICS:    
12.  COMMUNITY FACTORS:    
13.  VULNERABILITY TO WARTIME ATTACK:    
14.  FLOOD AND FIRE CONTROL:    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
1. DEPRECIATION:    
2. FIXED ASSETS:    
3. WORKING CAPITAL:    
4. BREAK-EVEN POINT:    
5. OTHER FIXED EXPENSES:    
6. MARGIN MONEY:    
7. TERM LOANS:    
8. TOTAL LOAD:    
9. LAND AREA/MAN POWER RATIO:    
PROJECT IMPLEMENTATION SCHEDULES    
INTRODUCTION    
PROJECT HANDLING    
PROJECT SCHEDULING    
PROJECT CONSTRUCTION SCHEDULE    
TIME SCHEDULE    
SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS    
SUPPLIERS OF INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS    
SUPPLIERS OF LABORATORY EQUIPMENTS    
SUPPLIERS OF D.G. SETS    
SUPPLIERS OF RAW MATERIALS    
SUPPLIERS OF PVC RESIN    
SUPPLIERS OF PRINTING INKS    
SUPPLIERS OF PACKAGING MATERIALS    


APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)