Detailed Project Report on quick lime plant cap:150 tpd

QUICK LIME PLANT
CAP: 150 TPD
[CODE NO. 1807]


Lime is a calcium-containing inorganic material in which carbonates, oxides and hydroxides predominate. Strictly speaking, lime is calcium oxide or calcium hydroxide. It is also the name of the natural mineral (native lime) CaO which occurs as a product of coal seam fires and in altered limestone xenoliths in volcanic ejecta. The word "lime" originates with its earliest use as building mortar and has the sense of "sticking or adhering."

These materials are still used in large quantities as building and engineering materials (including limestone products, concrete and mortar) and as chemical feed stocks, and sugar refining, among other uses. Lime industries and the use of many of the resulting products date from prehistoric periods in both the Old World and the New World. Lime is used extensively for waste water treatment with ferrous sulfate.


COST ESTIMATION

Plant Capacity                                 150.00 MT/day                           .       
Land & Building (6 Acres)                       Rs 12.40  Cr  
Plant & Machinery                                  Rs 5.98 Cr      
W.C. for 1 Month                                   Rs. 1.64 Cr
Total Capital Investment                          Rs 20.62 Cr          
Rate of Return                                       22%  
Break Even Point                                   59%

•INTRODUCTION                                            
PROPERTIES                                            
USES AND APPLICATION                                    
LIME PRODUCTION PROCESS                                
LIME CYCLE FOR HIGH CALCIUM LIME                            
TYPES OF QUICK LIME                                        
MARKET SURVEY                                            
PRESENT MANUFACTURERS/SUPPLIERS OF QUICK LIME                
SPECIFICATION OF LOW SILICA LIMESTONE                        
PROCESS OUTLINE FOR BURNT LIME OR QUICKLIME                
MANUFACTURING PROCESS OF QUICKLIME                        
PROCESS IN DETAILS                                        
PROCESS FLOW DIAGRAM FOR QUICKLIME MANUFACTURE            
LIME STONE PREPARATION AND STORAGE                        
FUEL PREPARATION AND ITS STORAGE                            
PROCESSING DETAILS OF QUICKLIME                            
PROCESS PARAMETER AND DETAILS OF CALCINATION KILNS            
STORAGE AND HANDLING OF QUICKLIME                        
PRINCIPLES OF PLANT LAYOUT                                
PLANT LOCATION FACTORS                                    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT                
SUPPLIERS OF RAW MATERIALS                                
SUPPLIERS OF PLANT AND MACHINERIES                        
BASIS: 1 MT                                            


  APPENDIX – A :

 .      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT