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    Detailed Project Report on radial tyre manufacturing unit

    Detailed Project Report on radial tyre manufacturing unit
    Detailed Project Report on radial tyre manufacturing unit
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      RADIAL TYRE MANUFACTURING UNIT
      [CODE NO. 1990]



      Tyres and tubes, the strategic rubber products and basic supplements to the automotive vehicles are of most importance  to the  country's  economy. The tyre industry  sector  is  providing direct  empolyment to over 40,000 people and indirect empolyment to lakhs of people. This industry sector is now being  considered as a core industry sector.

      The manufacturing of automobile tyres  as  an  essential ancillary for  the development of automobile sector  came into being in India during 1930's when the Dunlop India Ltd, the first tyre manufacturing transnational company  started   its operation in 1935 at Sahaganj in West Bengal.

      Today, one cannot imagine a world without automobiles even though India has a large network of railway lines, considering the vastnes of the country and the thrust given  for  balanced development,  road transport would have decisine role to play  in the coming years. Vehicle would become more and more part of  not only the commercial like but even the personal like.

      The  Indian tyre and tube industry has been continuously  in the  process  of up gradation of product quality to satisfy the requirements of Indian  automotive manufactures, users of automobiles and the road conditions prevailing in  the  country. Various  developments  have  taken  place  in  design  of  tyres especially for passenger cars, light trucks, trucks and buses involving tyre  construction,  strength,  sizes,  tread  design, rubber compounding etc. The pace  of development of tyres in the country has also been hastened by the  requirements  of  new passenger car and light truck manufactures and for export,  which require higher accuracies, better uniformity longer life etc.


      COST ESTIMATION (ALL FIGURE IN LACS)

      Plant capacity                                  10000.00 Tyres/day           
      Land & Building (10 Acres)              Rs. 1,980
      lant & Machinery                               Rs. 40,000
      W.C. for 3 Months                             Rs. 28,602
      Total Capital Investment                    Rs. 70,922
      Rate of Return                                  25%
      Break Even Point                              58%


      INTRODUCTION    
      BUREAU OF INDIAN STANDARDS    
      LABORATORY TESTING OF TIRE COMPOUND    
      COMPONENTS OF TYRES    
      PROPERTIES AND CHARACTERISTICS OF RADIAL TYRES    
      RAW MATERIALS    
      DETAILS OF COMPONENTS IN TYRE BUILDING    
      MARKET SURVEY    
      OVERVIEW OF TYRE INDUSTRY IN SRI LANKA    
      PRESENT MANUFACTURERS/EXPORTERS OF RADIAL TYRE    
      TECHNICAL KNOW - HOW    
      FOREIGN COLLABORATIONS    
      MANUFACTURING PROCESS OF RADIAL TYRES    
      PROCESS FLOW DIAGRAM OF RADIAL TYRE    
      PROCESS IN DETAILS    
      DIFFERENT OPERATION IN RADIAL TYRE MANUFACTURING    
      PASSENGER CAR TYRE FORMULATION (RADIALS)    
      TRUCK TYRE FORMULATION (STEEL RADIAL)    
      FORMULATION OF TYRES COMPOUNDS    
      RECIEPES FOR AUTOMOBILE BEAD WIRE    
      POST MANUFACTURING METHOD FOR RADIAL TYRES    
      SUPPLIERS OF PLANT AND EQUIPMENTS (GLOBAL)    
      SUPPLIERS OF PLANT AND EQUIPMENTS    
      SUPPLIERS OF RAW MATERIALS    
      PRINCIPLES OF PLANT LAYOUT    
      PLANT LOCATION FACTORS    
      EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
      PROJECT IMPLEMENTATION SCHEDULES    
      DETAILS OF MACHINERY    


      APPENDIX – A :

       1.      COST OF PLANT ECONOMICS      
       2.      LAND & BUILDING                                      
       3.      PLANT AND MACHINERY                                  
       4.      FIXED CAPITAL INVESTMENT                             
       5.      RAW MATERIAL                                         
       6.      SALARY AND WAGES                                     
       7.      UTILITIES AND OVERHEADS                              
       8.      TOTAL WORKING CAPITAL                                
       9.      COST OF PRODUCTION                                   
      10.      PROFITABILITY ANALYSIS                               
      11.      BREAK EVEN POINT                                     
      12.      RESOURCES OF FINANCE                           
      13.      INTEREST CHART                                       
      14.      DEPRECIATION CHART                                   
      15.      CASH FLOW STATEMENT                                   
      16.      PROJECTED BALANCE SHEET                              


       

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