Detailed Project Report on rcc hume pipes (reinforced concrete cement) (horizontal method)
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RCC HUME PIPES (REINFORCED CONCRETE CEMENT) (HORIZONTAL METHOD)
(CODE NO.1885)
RCC Hume pipes are made of a mixture of Portland cement, sand and aggregate in the proportion of 1:2:5:2.5 with steel rods and wires as reinforcement material. These pipes are manufactured in diameters ranging from 300 mm to 2200 mm or more. The RCC pipes are suitable for irrigation, culvert construction, sewerage and drainage purposes. Transportation of water, sewerage, effluents or other liquid slurries in these pipes is quite smooth. Seepage or leakage is totally avoided by proper jointing & sealing of two consecutive pieces of the pipe line. Hume pipes have reasonably good load-bearing capacity, and hence, can be laid either underground or over the ground. Carefully made pipes, tested as per IS: 458-1971, are available in a wide range of sizes for use.
COST ESTIMATION
Plant Capacity 120.00 MTRS/day
Land & Building (1.5 Acres) Rs. 2.45 Cr
Plant & Machinery Rs 30.00 Lacs
W.C. for 2 Months Rs. 37.24 Lacs
Total Capital Investment Rs 3.20 Cr
Rate of Return 32%
Break Even Point 51%
INTRODUCTION
USES AND APPLICATION
INDIAN HUME PIPE SPECIFICATION AND LAYING GUIDELINES
MARKET SURVEY
INSTALLED CAPACITY, PRODUCTION AND CAPACITY UTILIZATION OF RCC HUME PIPES 13
APPARANT CONSUMPTION OF R.C.C. HUME PIPE
ESTIMATED DEMAND OF R.C.C. HUME PIPE
DEMAND SUPPLY GAP RUNNING MTRS
PRESENT MANUFACTURERS/SUPPLIERS OF RCC HUME PIPES
BUREAU OF INDIAN STANDARDS
TECHNICAL SPECIFICATION OF PRE CAST CONCRETE PIPE
DIFFERENT TYPES OF HUME PIPES
RAW MATERIALS & THEIR TREATMENT
PRESTENSIONING CONCRETE
PROPERTIES
TABLES SPIGOT AND SOCKET DIMENSIONS OF NPI CLASS PIPES
VERY HIGH STRENGTH CONCRETE
DIFFERENT TYPES OF CEMENT
ADMIXTURES FOR CONCRETE - AN OVERVIEW
H2O THE FOURTH INGREDIENT OF CONCRETE
CASTING PROCESS OF HUME PIPE
MANUFACTURING PROCESS RCC HUME PIPE
CONCRETE MIXING, FEEDING & CURING
PROJECT IMPLEMENTATION SCHEDULES
PROCESS FLOW DIAGRAM
PLANT LAYOUT
COMPLETE PLANT SUPPLIERS FOR RCC HUME PIPES
SUPPLIERS OF PLANTS & MACHINERY
SUPPLIERS OF RAW MATERIALS
APPENDIX –A
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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