Detailed Project Report on readymade garment industry

READYMADE GARMENT INDUSTRY
(Men’s casual, Formals & Kurta’s & Ladies Kurties)
[CODE NO.3693]


One of the basic needs of civilized mankind is clothes. The garment industry caters to the need of clothing while textile refers to the production of intermediate products like fabric and yarn etc which are used to make the final product i.e. garment.

India is known for its high quality garments for men and most of the garment manufacturers are in the Small and Medium-large scale industry. Indian sub-continent is the second largest manufacturer of garments after China being the global leader in garment production.

Indian men's clothing industry has been developing steadily and rapidly over the past few years, this has been possible owing to the Indian male becoming more fashion conscious, and hence there is more consumption which has increased the international demand of men's garments by the rest of the world. Men’s shirt, trousers, blazer-suits, sherwanis, wedding-suit, business-suit, sports-suit, kurti-suits are made in different sizes to cater the need of the customers both in export and domestic market.The Indian textile industry exhibits rich cultural heritage of India with wide variety of fabrics, techniques and hues that reflect the diverse set of people and traditions across the country. One of the oldest industries in India, it covers an extensive spectrum of segments, from hand woven/hand-spun, unorganized segment on one end to capital and technology intensive organized segment on the other. India is the largest producer of Jute in the world and is the second largest producer of silk and cotton globally.

COST ESTIMATION

Plant Capacity            576 Pcs/Day       
Land & Building (300 sq.mt.)      Rs. 22 Lac         
Plant & Machinery                      Rs. 10 Lac     
Working Capital for 1 Month     Rs. 15 Lac
Total Capital Investment              Rs. 54 Lac
Rate of Return            210%                   
Break Even Point             62%            
            

 
INTRODUCTION    
READYMADE GARMENTS INDUSTRY-A NEW OUTLET OF TEXTILE INDUSTRY    
HISTORY AND DEVELOPMENT OF READYMADE GARMENT INDUSTRY    
QUALITY & STANDARD    
CONCEPT OF READYMADE GARMENTS    
CATEGORIES    
SHIRTS & TROUSERS    
FOLLOWING PRODUCTS UNDER EACH OF THE UNDER MENTIONED
SUB CATEGORIES:-    
FORMALS:    
SPORTS:-    
WORK CASUALS    
ETHNIC    
KURTA    
DIFFERENT TYPES OF KURTAS    
DIFFERENT TYPES OF SHIRTS AND TROUSERS SHIRTS    
THE FORMAL SHIRT    
THE DRESS SHIRT    
THE SPORT SHIRT    
MEN’S SHIRT – MEASURE YOUR BEST FITTING SHIRT    
TROUSERS    
8 TYPES OF TROUSERS    
MEN’S PANTS – MEASURE YOUR BEST FITTING PANTS    
DIFFERENT TYPES OF COLLARS& CUFFS    
COLLARS    
THE BASIC COLLARS ARE:    
SHIRT CUFF STYLES    
BARREL CUFFS – GREAT FOR SUMMER& RELAXED OUTFITS    
MEASUREMENT TABLES FOR STANDARD SIZES    
THE FOLLOWING MEASUREMENTS ARE TAKEN FROM FINISHED SHIRTS:-    
MEN’S NORMAL FIT    
MEN’S LOOSE FIT    
STANDARD MEASUREMENTS OF KURTA FROM ZERO SIZE TO XXL SIZE    
PRODUCT & ITS APPLICATION    
SHIRT AND TROUSERS    
LADIES KURTA    
BENCHMARKING PROCEDURE OF APPERALS    
BENCHMARKING CAN BE CLASSIFIES INTO TWO CATEGORIES:    
IMPORTANCE OF BENCHMARKING    
BENCHMARKING CREATES ORGANIZATIONAL VALUE VIA:    
BENCHMARKING PROCESS MODEL    
THE BENCHMARKING PROCESS IS ORGANIZED INTO FOUR MAJOR PHASES:    
TYPES OF BENCHMARKING    
THERE ARE TWO PRIMARY TYPES OF BENCHMARKING:    
SOP FOR PRODUCT BENCHMARKING    
GBB- GOOD, BETTER, BEST PHILOSOPHY    
CHOOSE BRANDS TO BE BENCHMARKED    
IDENTIFICATION OF FACTORS FOR PRODUCT BENCHMARKING
(PRIMARY RESEARCH)    
JOHN MILLER    
OXEMBERG    
TURTLE    
ANALYSIS OF COMPETITIVE BRANDS    
COLOR ANALYSIS    
PRICE    
PROCESS OF MANUFACTURE    
MANUFACTURING PROCESS FOR SHIRT AND TROUSERS    
PROCUREMENT OF FABRICS    
CUTTING AND STITCHING    
WASHING, CHECKING, PRESSING AND PACKING:    
MANUFACTURING PROCESS FOR SHIRTS AND TRUSERS    
MANUFACTURING PROCESS FOR KURTA    
RAW MATERIAL    
MARKET SURVEY    
INITIATIVES TAKEN BY GOVERNMENT OF INDIA ARE:    
EVOLUTION OF READYMADE GARMENTS INDUSTRY IN INDIA    
EXISTING MARKET PLAYERS      
PETER ENGLAND    
SUB BRANDS    
ADITYA BIRLA    
LOUIS PHILIPPE    
VAN HEUSEN    
ALLEN SOLLY    
PEOPLE    
APPAREL RETAIL MARKET    
APPAREL MARKET SIZE IN INDIA    
SEGMENTATION BY USER CATEGORY:    
SEGMENTATION BY USE:    
SEGMENTATION BY PRICE:    
THE KEY PLAYERS IN THE APPAREL RETAIL MARKET ARE:    
1. MADURA FASHION AND LIFESTYLE:    
2. RAYMOND APPAREL:    
3. ARVIND LIFESTYLE BRANDS:    
OUTLOOK FOR THE MARKET:    
GLOBAL APPAREL & NON APPAREL MANUFACTURING
MARKET VALUE FORECAST    
STATUTORY/GOVERNMENT APPROVALS    
MACHINERY & EQUIPMENT SUPPLIERS    
RAW MATERIAL SUPPLIERS    
PRODUCT PHOTOGRAPHS    
MACHINERY PHOTOGRAPHS    
SINGLE NEEDLE LOCK STITCH MACHINE WITH MOTOR    
6” POWER DRIVEN CLOTH CUTTING MACHINE    
2 NEEDLE OVERLOCK SAFETY STITCHING MACHINE WITH TRIMMER    
DOUBLE NEEDLE LOCK STITCH MACHINE    
BUTTON HOLE MACHINE    
AUTOMATIC BUTTON SEWING MACHINE    
RAW MATERIAL PHOTOGRAPHS
FIBRES AND FABRICS    
CHARACTERISTICS:    
DIUERENT TYPES OF FABRICS    
TYPES OF WOVEN FABRIC AND THEIR PROPERTIES    
WOVEN FABRIC    
TYPES OF WOVEN FABRIC AND THEIR PROPERTIES    
PLAIN WEAVE    
TWILL    
SATIN ANDSATEEN    
PILEFABRICS    
KNIT FABRICS    
TYPES OF KNIT FABRIC AND THEIR PROPERTIES    
WEFTKNIT    
SINGLEJERSEY    
RIB    
INTERLOCK    
FRENCH TERRY    
WARP KNIT    
NON-WOVEN FABRICS    
FABRIC PROPERTIES    
PHYSICAL PROPERTIES    
CHEMICAL PROPERTIES    
DIFFERENT TYPES OF FABRICS    
FABRIC WEAVES PHOTOGRAPHS FOR SHIRT    
POPLIN    
OXFORD    
SATIN    
DOBBY    
TWILL    
HERRINGBONE    
HOUNDSTOOTH    
ROYAL OXFORD    
LINEN    
CHAMBRAY    
DENIM    
PLANT LAYOUT

APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS    
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)