Detailed Project Report on rectified spirit and ethanol from molasses

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RECTIFIED SPIRIT AND ETHANOL FROM MOLASSES
[CODE NO. 1837]

Ethyl alcohol

     Commonly called alcohol has been described as one of the most exotic oxygen containing organic chemicals known because of its unique properties as solvent, beverage, combustible liquid, germicide and as building block or chemical intermediate for a host of organic chemicals. As a beverage it has been produced and utilized unknowingly as early as 4000 years ago by Pharaohs in gypt.

     In India ethyl alcohol has been conventionally and economically produced by fermentation of a byproduct of sugar industry i.e. molasses. Although ethyl alcohol can also be produced   from other carbohydrate containing materials   by fermentation such as sugar, cassava (tapioca), rice, wheat, barley and other grains, the economics led to its production from molasses, because of its easy availability at a low price. A flourishing distillery industry grew
for production of both potable and industrial alcohol from molasses.

COST ESTIMATION

Plant Capacity                                             40.00 KL/day
Land & Building (12000 Sq.Mt)                Rs.7.50 Cr
Plant & Machinery                                       Rs 16.00 Cr
W.C. for 3 Months                                    Rs. 8.96 Cr
Total Capital Investment                           Rs.33.96 Cr
Rate of Return                                            26.%
Break Even Point                                     55%

INTRODUCTION
PRODUCT CHARACTERISTICS
AZEOTROPIC DISTILLATION
MARKET SURVEY
SUPPLIER OF RECTIFIED SPIRIT
BIOETHANOL
DEVELOPMENTS IN BIOETHANOL PRODUCTION TECHNOLOGIES
DEMAND SUPPLY FOR ETHANOL
ANHYDROUS ETHANOL POTENTIAL   FOR GASOLINE BLENDING
GOVT. POLICY
LIST OF LICENSES & PERMISSIONS REQUIRED FOR ETHANOL PLANT
OUTLINE OF PROCESS TO MANUFACTURE RECTIFIED SPIRIT
MANUFACTURING PROCESS OF ETHANOL AND RECTIFIED SPIRIT FROM MOLASSES
TECHNICALITIES AND PARAMETER TO MANUFACTURE RECTIFIED SPIRIT
MANUFACTURE OF ETHANOL FROM REACTIFIED SPIRIT
PROCESS FLOW DIAGRAM
PROCESS IN DETAILS
PROCESS FLOW CHARTS FOR RECTIFIED SPIRIT FROM MOLASSES
RECTIFIED SPIRIT FROM SUGAR CANE JUICE
AUTOMATION IN RECTIFIED SPIRIT MANUFACTURING
BLOCK DIAGRAM
PIPING AND INSRUMENTATION DIAGRAM
PROPOSED WORK
PROGRAMMABLE LOGIC CONTROLLER (PLC)
PROJECT MANAGEMENT & CONSTRUCTION SCHEDULE
SUPPLIERS OF PLANT & MACHINERIES
SUPPLIERS OF RAW MATERIALS

APPENDIX – A :

1.     COST OF PLANT ECONOMICS
2.     LAND & BUILDING
3.     PLANT AND MACHINERY
4.     FIXED CAPITAL INVESTMENT
5.     RAW MATERIAL
6.     SALARY AND WAGES
7.     UTILITIES AND OVERHEADS
8.     TOTAL WORKING CAPITAL
9.     COST OF PRODUCTION
10.     PROFITABILITY ANALYSIS
11.     BREAK EVEN POINT
12.     RESOURCES OF FINANCE
13.     INTEREST CHART
14.     DEPRECIATION CHART
15.     CASH FLOW STATEMENT
16.     PROJECTED BALANCE SHEET

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Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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