Detailed Project Report on recycling of pet

RECYCLING OF PET
[CODE NO.3400]  


Nowadays, PET bottles are the global number one in beverage packaging. More than 400 billion plastic bottles come on the market every year and PET is becoming increasingly valuable as a recyclable raw material used in the production of beverage bottles. Thus, it is important that all of the production steps applied for the manufacture of your PET bottles are made sustainable for the future.

The gentle treatment of resources and economical use of materials are a must when it comes to sustainable production. Valuable raw materials such as PET must be processed as efficiently as possible while still tapping into every way of saving costs. The PET manufacturing and production process allows for the application of a sustainable approach which can optimally combine environmental awareness and cost effectiveness: the bottle-to-bottle recycling concept.

Bottle-to-bottle recycling plant efficiently recycles used PET bottles - and the recyclate is then reused in the food and beverage industry as recycled PET (rPET). The complete process comprises the cleaning of the used PET bottles and the treatment of the recyclate so that the end product - which could come in the form of flakes, pellets or preforms - can meet the highest quality requirements after the recycling process. European and American certificates (e.g. FDA), and a number of different corporate approvals, all confirm the high quality of the recyclate for direct use in containers which come into direct contact with foodstuffs.


COST ESTIMATION

Plant  Capacity                                         :    20.00 MT/day
land & Building (3000 Sq.Mtr)               :    Rs.1.84 Cr
Plant & Machinery                                   :    Rs.  2.00 Cr
Working Capital for 2 Months               :    Rs.  3.07 Cr
Total Capital Investment                       :    Rs.  7.05 Cr
Rate of Return                                        :    40%
Break Even Point                                   :    42%

INTRODUCTION    
FOOD-GRADE PET FLAKES AND PELLETS    
FLAKES, PELLETS OR PERFORMS    
THE MATERIAL    
PRINCIPLE OF POLYCONDENSATION    
POLYMERIZATION OF PET    
HISTORY OF PET    
POLYESTER FIBRES    
PET-BOTTLES    
BOTTLE MANUFACTURING PROCESS    
INJECTION MOULDED PREFORMS OF PET-BOTTLES    
B) BLOW STRETCH FORMING OF BOTTLES FROM PERFORMS    
BLOW STRETCH FORMING OF PET-BOTTLES    
STRETCH FORMING MOULD FOR PET BOTTLES    
PROPERTIES & CHARACTERISTICS    
DIFFERENT TYPES OF POLYMER STRUCTURE    
PET, AMORPHOUS    
PET, PARTLY CRYSTALLINE    
USES AND APPLICATION OF PET    
RECYCLING OF PET BOTTLES    
RECYCLING OF PET-BOTTLES    
DEPENDING ON THE TYPE OF RAW MATERIAL THREE TYPES
   OF RECYCLING ARE POSSIBLE:    
TABLE DESCRIBES THE PRECONDITIONS FOR THE DIFFERENT
   RECYCLING OPPORTUNITIES    
CLEAR PET FLAKE – BOTTLE SPECIFICATION    
OVERVIEW OF PET RECYCLING IN AFRICA    
PRODUCTION TRENDS OF POLYETHYLENE TEREPHTHALATE BOTTLES WORLDWIDE    
PET BOTTLE RECYCLE RATE (GLOBALLY)    
WORLDWIDE PLASTIC RECYCLING INDUSTRY    
THE NEED FOR PLASTIC RECYCLING    
ACTIVELY IMPROVING THE VALUE CHAIN    
MARKET SURVEY OF PRODUCTS MADE FROM RECYCLED PET    
INDIAN SOLID WASTE MARKET TO GROW AT 7.14% CAGR BY 2025    
FINISHED PRODUCTS THAT CAN BE MADE FROM PET RECYCLED
   GRANULES OR FLAKES    
OVERVIEW OF PLASTIC RECYCLING    
SORTING EQUIPMENT    
SIZE REDUCTION MACHINES    
WASHING EQUIPMENT    
SEPARATING EQUIPMENT    
PELLETIZING MACHINES    
DEMAND FOR PET PACKAGING MATERIAL TO REACH $60 BILLION BY 2019    
U.S. PET BOTTLE RECYCLING RATE CLIMBS TO 31.2%    
CHALLENGES    
PLASTIC BOTTLE RECYCLING, RECYCLED PET PRICE INCREASES    
ADVANCEMENT AND PRACTICES IN PET RECYCLING    
POST CONSUMER PET WASTE    
SORTING    
PROCESSING FOR SALE    
FURTHER TREATMENT    
DETAILS OF PET RECYCLING    
PROCESS OF PET RECYCLING UNIT    
SEQUENCES OF OPERATION INVOLVED IN PET RECYCLING UNIT    
MANUFACTURING PROCESS IN DETAILS    
METHOD OF OPERATION    
PRE-SORTING    
DRY LABEL SEPARATION    
SIZE REDUCTION    
THE WASHING MODULE    
WATER CASCADE    
PARCIVAL FILTRATION SYSTEM    
THE DECONTAMINATION MODULECLOSE    
AUTOMATIC PROCESSES AND QUALITY SURVEILLANCE CLOSE    
QUALITY "TRAFFIC LIGHT"    
PROCESS FLOW DIAGRAM    
PROCESS FLOW DIAGRAM FOR PET WASHING    
LOWERING THE COST OF PET RECYCLING    
THROUGH BETTER LABEL TECHNOLOGY    
PRACTICES IN PET RECYCLING    
RECYCLED THERMOPLASTIC POLYMERS    
PRIMARY RECYCLING    
SECONDARY RECYCLING OR MECHANICAL RECYCLING    
FEEDSTOCK OR CHEMICAL RECYCLING    95
MELT FILTERATION AND DRYING POLYESTER    
DRYING POLYESTER    
PLANT LAYOUT    
ADDRESSES OF CONSULTANT    
SUPPLIERS OF PLANT AND MACHINERIES    
SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)    
SUPPLIERS OF RAW MATERIALS    
PET BOTTLES WASTE    

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET