Detailed Project Report on red oxide primer & aluminum paint

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RED OXIDE PRIMER & ALUMINUM PAINT

[CODE NO.3823]

It is important to understand the red oxide primer manufacturing process via the primer and aluminium plant. It needs to be well noted that the red oxide primer is a kind of formulated coating that is used as a base coat for ferrous metals. This primer is known to serve a similar purpose to internal wall primers. It also gives the steel and iron surfaces a layer of protection. It is not difficult working with red oxide primer. However, it is important to be aware of application tips as well as safety precautions associated with red oxide primer and aluminium plant.

The red oxide primer is a kind of alkyd based primer that is ideal for ferrous metal surfaces. It is free from metals such as chromium, lead and mercury. A flat-sheen surface is created by primers that can be bonded easily. Most primers contain pigments as well as different kinds of fillers. These in turn create a flat coarse surface. The advantage of using this primer is that it can be easily tinted which in turn can be helpful when painting dark colors. Dark tinted primer shall mean fewer coats of finish paint to achieve the deep color as desired.

The red oxide primer is kind of an economical primer that is used for general steel applications. It is not to be used on galvanized iron in humid conditions. The red oxide primer is extensively used in building and construction sector. It is used as a kind of a preparatory coat on the walls and various different substrates before applying the paint. Many foreign companies have been using it for commercial infrastructure such as houses, buildings, warehouses, offices, production houses and various other construction activities in different countries.

There have been mega construction projects in countries such as Qatar, Kuwait, Bahrain, Oman, Saudi Arabia – which shall drive the metal coatings market in the Middle East. As mentioned before, the red oxide primer is extensively used in the building and construction sector and is used as a preparatory coat on substrates and the walls. The red oxide and aluminium plant is much used in the construction and the real estate industry and has wide applications. It is ready for use with roller and brush. The plant must be free of rust, dirt, oil and grease. Application of just a single coat is important. It is important to have a market outlook to understand the real applications of red oxide primer and aluminium plant.

There are various competitors who manufacture the red oxide primer and aluminium plant. It is advisable that when a red oxide primer is used, a short pile roller or a brush is used. It is important to spray the red oxide primer onto the surface of the plant. The red oxide primer can be used for BBQ, garage doors, metal garden furniture, radiators, economical primer for general steel applications, metal railings, metal garden furniture, and many other well known purposes that can be listed.

COST ESTIMATION

Plant Capacity 1.10 MT/Day

Land & Building (1800 sq.mt.) Rs. 1.18 Cr

Plant & Machinery Rs. 56 Lac

Working Capital for 1 Month Rs. 1.13 Cr

Total Capital Investment Rs. 3.14 Cr

Rate of Return 52%

Break Even Point 48%

INTRODUCTION

FUNCTIONS OF PAINT

PROTECTION

DECORATION

THE HISTORY OF IRON OXIDE:-

INTRODUCTION OF ALUMINUM PAINT

PROPERTIES OF ALUMINUM PAINTS:

LOCATION FOR PLANT

THE COMPONENTS OF PAINT

CLASSIFICATION OF PAINT/ TYPES OF PAINTS

OIL PAINT

VARNISH

ENAMEL

LATEX PAINT

WATER-REDUCIBLE PAINTS

ALKYDS

EPOXY

POLYESTER-EPOXY

ACRYLIC-EPOXY

POLYAMIDE-EPOXY

URETHANE-MODIFIED ALKYDS

ACRYLIC-URETHANE COATINGS

ALUMINUM PAINT

SHELLAC

PAINTSYSTEMSAND COMPONENTS

FUNCTIONS OF PAINT SYSTEM COMPONENT

PROPERTIES OF PAINT

PHYSICAL CHARACTERISTICS

LIST OF THE REQUIRED MACHINERY AND EQUIPMENT

PRODUCTION PROCESSES

STEP I – MANUFACTURING OF RED OXIDE PIGMENT FROM PICKLE LIQUOR

STEP II - MANUFACTURING OF RED OXIDE PAINT FROM RED OXIDE PIGMENT

MANUFACTURING PROCESS OF ALUMINUM PIGMENTS

PARTICLE SIZE

PARTICLE SIZE DISTRIBUTION

SOLVENT BASED COATING:

BASIC FORMULATION OF ALUMINUM PAINT :- (W/W%)

MACHINERY

SETTLING TANK

STORAGE TANK

SOLUTION TANK & OXIDATION TANK

FILTER PRESS

RAW MATERIAL SUPPLIERS

IRON SCRAP

SODA ASH

MAGNESIUM CARBONATE

ZINC CHROMATE

COBALT-NAPHTHENATE

MTO

ALUMINUM PIGMENTS:

SOLID PIGMENTS:

SOLVENT (THINNER):

ANOTHER PRODUCTION PROCESSES FOR RED PIGMENTS

MANUFACTURING PROCESS:- THE LAUX PROCESS

FIG: - MANUFACTURE OF RED IRON OXIDE PIGMENT BY THE ANILINE

(LAUX) PROCESS

THE PRECIPITATION PROCESS

THE PENNIMAN PROCESS

PRODUCT PROPERTIES AND DELIVERY FORMS OF IRON OXIDE PIGMENTS

POWDER PIGMENTS

MICRONIZED POWDER PIGMENTS

COMPACT POWDER

GRANULES

LIQUID COLORS

MARKET SURVEY

PRODUCT INSIGHTS

COLOR INSIGHTS

APPLICATION INSIGHTS

REGIONAL INSIGHTS

IRON OXIDE PIGMENTS MARKET SHARE INSIGHTS

GLOBAL IRON OXIDE MARKET DYNAMICS

GLOBAL IRON OXIDE MARKET TRENDS

ALUMINUM PAINT:

ASIA PACIFIC MARKET:

KEY MARKET PLAYERS

MACHINERY PHOTOGRAPHS

STORAGE TANK

SETTLING TANK

PRECIPITATION TANK

SOLUTION TANK

FILTER PRESS

FLUIDIZED BED DRIER

MINI BOILER

BALL MILL

PULVERIZES

DG SET

PRODUCT PHOTOGRAPHS

RAW MATERIAL PHOTOGRAPHS

IRON SCRAP

SODA ASH

MAGNESIUM CARBONATE

ZINC CHROMATE

CACO3

COBALT NAPHTHENATE

LEAD NAPHETHENATE

M.T.O

ALUMINUM PIGMENTS:

SOLVENT: CARRIER

BINDER: ACRYLIC

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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