Detailed Project Report on rice bran oil cap: 50 tpd

RICE BRAN OIL CAP: 50 TPD
[CODE NO. 3009]


The structure of the rice kernel is illustrated in Fig.1. The bran fraction, which includes the germ or embryo in most commercial milling operations, represents only about 8% of paddy weight but contains about three-fourths of the total oil. Containing about 15-20% oil (the same general range of soybeans), rice bran is commercially feasible for oil extraction.

The typical composition of crude rice bran oil is 81.3-84.3% triglycerides, 2-3% diglycerides, 5-6% monoglycerides, 2-3% free fatty acids, 0.3% waxes, 0.8% glycolipids, 1.6% phospholipids, 4% unsaponifiables. In comparison with other vegetable oils, crude rice bran oil tends to contain higher levels of non-triglyceride components, most of which are removed during further refining processes. The free fatty acids, monoglycerides and diglycerides in rice bran oil are associated with enzymatic hydrolysis. The phospholispids predominantly include phosphatidylcholine, phosphatidylethanaolamine, and phosphatidylinositol. The wax content of rice bran oil can be somewhat variable, depending upon cultivar and processing parameters. Various sterols constitute the principal portion of the unsaponifiable fraction of nutraceutical interest. In recent years, many studies have been conducted in the area of utilization of these minor components as co-products of rice bran oil processing.

Oleic and linoleic fatty acids constitute more than 80% of the fatty acids of the glycerides. Rice bran oil is similar to peanut oil in fatty acid composition with a saturation level that is slightly higher than that of conventional soybean oil. The much lower linolenic acid content of rice bran oil makes it more stable to oxidation than soy oil.

The quality characteristics of properly refined rice bran oil include a maximum free fatty acid levels (as oleic acid) of 0.1%, a maximum peroxide value of 1.0 meq/kg, 0.05% moisture, an iodine value of 99–108, saponification value of 180-195, and a Lovibond color value of 3.5R. Appearance of rice bran oil ranges from cloudy to clear depending on the degree of dewaxing and winterization processes applied.


COST ESTIMATION

Plant Capacity                                               48.00 MT/day
Land & Building (5 Acres)                           Rs.4.51 Cr
Plant & Machinery                                         Rs. 5.89 Cr
W.C. for 1 Month                                             Rs.11.89 Cr
Total Capital Investment                              Rs. 23.88 Cr
Rate of Return                                                32%
Break Even Point                                           48%


INTRODUCTION    
USES AND SCOPE    
MARKET POSITION    
EDIBLE OIL DEMAND PROJECTION    
LIST OF FEW RICE BRAN OIL PRODUCERS    
IN THE COUNTRY    
PRESENT GOVERNMENT POLICY    
MODIFIED TECHNIQUE WITH MANUFACTURING    
PROCESS FOR RICE BRAN OIL    
B.I.S. SPECIFICATION FOR RICE BRAN OIL    
B.I.S. SPECIFICATION    
THEORY OF SOLVENT EXTRACTION    
PROCESS OF MANUFACTURE    
REFINING OF CRUDE RICE BRAN OIL    
DEGUMMING    
NEUTRALIZATION PROCESS    
PROCESS FLOWSHEET    
FLOW CHART OF A CONTINUOUS    
EXTRACTION SYSTEM    
MANUFACTURING PROCESS DESCRIPTION    
SUPPLIER OF PLANT & MACHINERY    
OF RICE BRAN OIL    
GMP/GHP CRITERIA FOR FOOD    
EFFLUENT TREATMENT AND DISPOSAL    


APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET