Detailed Project Report on rice mill with rice bran oil extraction (solvent extraction)

RICE MILL WITH RICE BRAN OIL EXTRACTION
(SOLVENT EXTRACTION)

[CODE NO. 1803]


Rice is one of the oldest food crops and has been in cultivation in India, China, Java and East Africa since ancient times. India differs from China and other secondary regions of cultivation by the presence of dominant genes in its varieties. There are two species of cultivated Rice:

(i)  Oryza Sativa of Asian Origin and

(ii) Oryza Glaberrina or Red Rice.

    Indian rices are slow in germination, have more of long than broad grains, are late in maturity and weak in straw, Japonica Rices have characters opposite to the above. Besides analyze content ability to germinate under low temperature, rate of lespiration of young plants, reaction to the phenol etc. Differ between the two varieties, comparative studies reveal that these groups of cultivated rices are easily distinguished through the differences are apparent. The centres of distribution of these groups are respectively Japan, India and Indonesia. While the Indian group is rich in diversity of forms with morphological and ecological variations, there are similar but less diversity in Japonica and comparatively very little in Javanica. Rice is one of the most important food grains. It is used in almost all homes as eatables. It has good filling capacity as a food grains.


COST ESTIMATION

Plant Capacity                                  RICE MILLING: 1 TON/HR.       
Land & Building (2 Acres)                       Rs 3.15 Cr  
Plant & Machinery                                  Rs 5.00 Cr      
W.C. for 2 Months                                   Rs. 5.91 Cr
Total Capital Investment                          Rs 14.52 Cr          
Rate of Return                                       40%  
Break Even Point                                   46%


•    INTRODUCTION    
•    USES AND SCOPE    
•    B.I.S. SPECIFICATIONS    
•    B.I.S. SPECIFICATION FOR RICE BRAN OIL    
•    DETERMINATION OF COLOUR OF SOAP    
•    SOLVENT-EXTRACTED RICE BRAN OIL LIVESTOCK FEED    
•    SAMPLING AND CRITERIA FOR CONFORMITY OF SOLVENT
    EXTRACTED RICE BRAN AS LIVESTOCK FEED    
•    MARKET SURVEY    
•    EDIBLE OIL DEMAND PROJECTION    
•    STORAGE OF RICE    
•    RAW MATERIALS    
•    MANUFACTURING PROCESS FOR RICE MILL8
•    CLASSIFICATION AND QUALITY GRADING    
•    THE PRACTICES IN USA & OTHER ADVANCED COUNTRIES    
•    THE PROCESS FLOW SHEET DIAGRAM    
•    PROCESS FLOW SHEET FOR WHITE RICE MANUFACTURING    
•    THEORY OF SOLVENT EXTRACTION    
•    PROCESS OF MANUFACTURE FOR RICE BRAN OIL EXTRACTION    
•    SOLVENT RECOVERY    
•    REFINING OF CRUDE RICE BRAN OIL    
•    DEGUMMING    
•    DEWAXING    
•    NEUTRALIZATION PROCESS    
•    PROCESS FLOWSHEET    
•    FLOW CHART OF A CONTINUOUS EXTRACTION SYSTEM    
•    PROCESS DESCRIPTION FOR RICE BRAN OIL    
•    PROCESS FLOW DIAGRAM OF SOLVENT EXTRACTION PLANT    
•    PRINCIPLES OF PLANT LAYOUT    
•    PLANT LOCATION FACTORS    
•    EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
•    PROJECT IMPLEMENTATION SCHEDULES    
•    CALCULATION OF YIELD    
•    RICE MILL PLANT AND MACHINERY SUPPLIERS    
•    RAW MATERIALS SUPPLIERS    
•    IMPORTANT ADDRESSES    
•    BUYERS OF RICE    
•    SUPPLIERS OF SOLVENT EXTRACTION PLANT    
•    SUPPLIER OF PLANT & MACHINERY OF RICE BRAN OIL    
                                 

  APPENDIX – A :

 .      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT