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    Detailed Project Report on roasted & non roasted corn flakes manufacturing unit

    Detailed Project Report on roasted & non roasted corn flakes manufacturing unit
    Detailed Project Report on roasted & non roasted corn flakes manufacturing unit
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      ROASTED & NON ROASTED CORN FLAKES MANUFACTURING UNIT
      [CODE NO.4055]  
       
       
      Cornflakes are a breakfast cereal made by toasting flakes of maize (corn). There are various brands of cornflakes available in the market. Cornflakes are usually served with cold milk and sugar. They are available in the market in various forms such as roasted, non-roasted, sugar frosted flakes, honey and nut flakes, and others. 
       
      Cornflakes are very popular and are made by toasting flakes of corn. The roasted or non-roasted forms of cornflakes are believed to enable easier utilization of nutrients and vitamins as compared to non-milled counterparts. Both the roasted as well as non-roasted forms of cornflakes are orange-yellow in colour and have a crunchy texture. Cornflakes tend to soften with milk. 
       
      The roasted and non-roasted forms of cornflakes were first produced by Kellogs, but there are numerous other brands available in the market now such as generic brands, sanitarium, gluten free brands, and others. The major ingredients of cornflakes include iron, sugar, milled corn, vitamins (A,B,C,D and E) and high fructose corn syrup. Cornflakes are considered to be high in thiamine levels. Thiamine is considered to be good for energy producton, cognitive functions as well as carbohydrate metabolism. 
       
      Both roasted and non-roasted forms of carbohydrates are not rich in fiber. This can be achieved by adding up fruits and nuts to your bowl of cornflakes. There are various forms of cornflakes available such as ‘sugar-frosted flakes’, ‘honey-nut corn flakes’ and others. The roasted and non-roasted cornflakes are known to have buttery taste and are considered to be a good source of minerals, nutrients and vitamins. 
       
      As mentioned before, cornflakes have high nutritional value as they have vitamins, minerals, proteins, dietary fiber, carbohydrates as well as folate. Folate is an important nutrient that assists in the formation of new cells and is important during pregnancy. It also prevents colon cancer and heart ailments. When cornflakes are consumed with fruits, it prevents constipation and related colon diseases. Due to rich iron content, cornflakes maintain healthy blood vessels and keep the brain alert. 
       
      Cornflakes are also known to have nutrients such as niacin, vitamin A, vitamin B, vitamin B12, riboflavin as well as lutein (important for eye health). Both roasted and non-roasted forms of cornflakes are considered to be low fat foods which decrease the intake of unnecessary unhealthy food. Thus, this eventually leads to lack of cholesterol which ensures that the consumers maintain a good health and do not show any occurrence of heart diseases (probability of occurrence is reduced). 
       
      As roasted and non-roasted forms of cornflakes are rich in proteins, they are vital for growing immunity, regulating hormones and enzymes. They repair body tissues and maintain the structure of RBCs. Cornflakes are also known to have carotenoids (known as cryptoxanthin) that helps in maintaining health of lungs and prevent occurrence of lung cancer. 
      Cornflakes could be used in puddings as well which can be made in various flavours such as strawberry, chocolate, vanilla, honey, almonds, mango, banana, cinnamon, and others. At times, the roasted and non-roasted forms of cornflakes are crushed well and used as breadcrumbs. 
       
       
      COST ESTIMATION
       
       
      Plant Capacity            2 MT/Day  
      Land & Building (4000 sq.mt.)  Rs. 3.39 Cr    
      Plant & Machinery                    Rs. 84 Lac 
      Working Capital for 1 Month    Rs. 93 Lac 
      Total Capital Investment          Rs. 5.45 Cr 
      Rate of Return                          32%
      Break Even Point                      55%
       
       
      INTRODUCTION
      PROJECT LOCATION
      CITY MAP
      CLIMATE
      TRANSPORTATION
      BY PLANE
      BY TRAIN
      BY CAR
      BY BUS
      PHYSICAL PROPERTIES OF MAIZE GRAINS
      AVAILIBILITY OF RAW MATERIAL
      RAW MATERIAL
      NUTRITION OF CORN FLASK
      USES AND APPLICATION
      PRODUCT & ITS APPLICATION:
      WAYS TO USE CORNFLAKES
      1. CORNFLAKES UPMA
      2. CORNFLAKES LADOO
      3. PEAR ICE AND CRUNCH
      4. BUTTER CRUNCH BISCUITS
      5. NUTTY CORNFLAKE WHITE CHOCOLATE CLUSTER
      6. FRIED ICE CREAM
      7. CORNFLAKE CRUSTED FRIED CHICKEN
      MARKET SURVEY
      MAJOR COMPANIES
      SITUATIONAL ANALYSIS USING SWOT:
      STRENGTH:
      WEAKNESS:
      OPPORTUNITY:
      THREATS:
      TACTICS EMPLOYED IN ORDER TO ACHIEVE STRATEGIC OBJECTIVES:
      PRODUCT:
      PRICE:
      PLACE:
      PROMOTION:
      PROCESS:
      PRODUCT INSIGHTS
      DISTRIBUTION CHANNEL INSIGHTS
      REGIONAL INSIGHTS
      MANUFACTURING PROCESS
      THE PROCESS OF CORN FLAKES IS -
      B.I.S SPECIFICATION
      TOP 10 BEST CORN FLAKES BRANDS TO BUY IN INDIA
      KELLOGG’S CORN FLAKES
      MANNA CORN FLAKES PLUS
      GO HEALTHY CORN FLAKES
      SAVOUR CORN FLAKES
      24 MANTRA ORGANIC CORN FLAKES
      KWALITY CORN FLAKES
      LAWRENCE MILLS CORN FLAKES
      BAGRRY’S CORN FLAKES
      PATANJALI CORN FLAKES
      OHO CORN FLAKES
      MARKET POTENTIAL AND MARKETING ISSUES, IF ANY
      LEGAL LICENSE FOR FOOD BUSINESS IN INDIA
      1. FOOD LICENSE
      GST (GOODS AND SERVICE TAX)
      PROFESSIONAL TAX
      BASIC FSSAI REGISTRATION
      MACHINERY SUPPLIERS
      RAW MATERIAL SUPPLIERS
      MANPOWER
      GENERAL
      BASISOFESTIMATION
      PLANT LOCATION FACTORS
      PRIMARY FACTORS
      1.   RAW-MATERIAL SUPPLY:
      2.   MARKETS:
      3.   POWER AND FUEL SUPPLY:
      4.   WATER SUPPLY:
      5.   CLIMATE:
      6.   TRANSPORTATION:
      7.   WASTE DISPOSAL:
      9.   REGULATORY LAWS:
      10.  TAXES:
      11.  SITE CHARACTERISTICS:
      12.  COMMUNITY FACTORS:
      13.  VULNERABILITY TO WARTIME ATTACK:
      14.  FLOOD AND FIRE CONTROL:
      EXPLANATION OF TERMS USED IN THE PROJECT REPORT
      1.   DEPRECIATION:
      2.   FIXED ASSETS:
      3.   WORKING CAPITAL:
      4.   BREAK-EVEN POINT:
      5.  OTHER FIXED EXPENSES:
      6.   MARGIN MONEY:
      7.   TERM LOANS:
      8.   TOTAL LOAD:
      9.   LAND AREA/MAN POWER RATIO:
      PRODUCT PHOTOGRAPHS
      MACHINERY PHOTOGRAPHS
      BIG TYPE FLOUR MIXING MACHINE
      SCREW ELEVATOR
      SV52-II TWINSCREW EXTRUDER INCLUDES ONE SET OF DIES
      WATER TOWER
      CLOSED TYPE AIR BLOWER WITH DISCHARGING DEVICE
      4M VIBRATION COOLING MACHINE
      BIG TYPE AIR CONVEYOR 6.5M THREE LAYERS GAS TYPE DRYING MACHINE
      CONVEYOR
      GAS TYPE HIGH TEMPERATURE VIBRATION HOT AIR ROASTING MACHINE (SIMPLE VERSION)
      SUGAR SPRAYING SYSTEM
      SPREADING VIBRATION MACHINE
      THREE LAYERS GAS TYPE EXTENDED DRYING MACHINE
      5M COOLING CONVEYOR
      FLAKER MACHINE
      HIGH TEMPERATURE ROASTING MACHINE
      RAW MATERIAL PHOTOGRAPHS
       
       
      APPENDIX – A:
       
      01. PLANT ECONOMICS
      02. LAND & BUILDING
      03. PLANT AND MACHINERY
      04. OTHER FIXED ASSESTS
      05. FIXED CAPITAL
      06. RAW MATERIAL
      07. SALARY AND WAGES
      08. UTILITIES AND OVERHEADS
      09. TOTAL WORKING CAPITAL
      10. TOTAL CAPITAL INVESTMENT
      11. COST OF PRODUCTION
      12. TURN OVER/ANNUM
      13. BREAK EVEN POINT
      14. RESOURCES FOR FINANCE
      15. INSTALMENT PAYABLE IN 5 YEARS
      16. DEPRECIATION CHART FOR 5 YEARS
      17. PROFIT ANALYSIS FOR 5 YEARS
      18. PROJECTED BALANCE SHEET FOR (5 YEARS)
       

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