Detailed Project Report on roasted/salted/masala cashew nuts, almonds & peanuts
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ROASTED, SALTED ALMONDS, PEANUTS FOR PACKING IN 25G, 50G, 250G & 500G SACHETS
[EIRI/EDPR/1048] J.C.: 9692INR, 9692US$
INTRODUCTION
Domestic demand for almonds has constantly in¬creased in India. Expected to increased by 5.6 per¬cent to 56,000 ton in 2010/11 and by 5 percent to 58,000 ton in 2011/12 according to Tree Nuts 2010 GAIN Report, India is almost a net importer of almonds with only 2% of domestic demand be¬ing grown in country. The domestic demand is being feed with imports mainly from the US, account¬ing for 74% of total imports.
EU has the second largest consumption of al¬monds per capita of 0.5kg after US. Imports were valued at 893 million Euro in 2009-10 with US holding a strong supplying position accounting for 60% of imports while industry while the rest is mostly consumed as snacks. EU has the second largest consumption of almonds per capita of 0.5kg after US. Imports were valued at 893 million Euro in 2009-10 with US holding a strong supply¬ing position accounting for 60% of imports while around 30% come from intra EU imports. Main importers are Germany (26% of EU almond im¬ports), Spain (20%), France (11%) and Italy (10%) (The Eligible Nuts and Dried Fruits Market in the EU, 2010), CBI).
Prices in the European Markets will usually fol¬low trends on the world market price which are closely linked to supply and demand, being strongly affected by main suppliers such as US. The table above shows the export price compo-sition by component for the domestic almonds to enter the European market, compared to CIF prices from US suppliers as reported in European ports. One of the specifics of this market are the low tariff barriers to trade, especially in the case of almonds from Afghanistan, where no import tariffs are applied. The export price is leveled from higher transport costs than to India.
COST ESTIMATION
Plant Capacity 1 MT/Day
Land & Building (20,000 sq.mt.) US$ 85.62 Th.
Plant & Machinery US$ 51.25 Th.
Working Capital for 1 Month US$ 2.88 Lac
Total Capital Investment US$ 4.41 Lac
Rate of Return 50%
Break Even Point 37%
CONTENTS
PROJECT AT A GLANCE
I. CAPACITY OF THE PLANT
II. UTILITIES
III. MANPOWER REQUIREMENT
IV. PROJECT SCHEDULE
INTRODUCTION
EXISTING MARKETS—INDIA
NEW MARKETS—CHINESE MARKET
OVERVIEW
GLOBAL MARKET PERSPECTIVE:
INDUSTRY OVERVIEW
2. SECTORS PRODUCTS
MARKET SIZE-GROWTH RATES OF DIFFERENT PRODUCT SEGMENTS
FRUITS AND VEGETABLES
GRAINS
PACKAGED OR CONVENIENCE FOODS
AERATED SOFT DRINKS
PACKAGED DRINKING WATER
DEMAND AND SUPPLY
USES AND APPLICATIONS/ PROPERTIES OF THE DIFFERENT DRY FRUITS
ALMOND
TYPES OF ALMONDS
ORDER
USES OF ALMONDS
TYPES OF ALMONDS
SWEET AND BITTER ALMONDS
ALMOND AND ITS SIGNIFICANCE
HEALTH BENEFITS OBTAINED FROM ALMONDS
COSMETIC USES
CASHEW NUT
THE CASHEW TREE
THE CASHEW APPLE
CASHEW NUT
HISTORY
HEALTH BENEFITS
NUTRIENTS IN 100G OF CASHEWNUTS
CASHEW NUT
RAISINS
INTRODUCTION
WHAT ARE RAISINS?
ETYMOLOGICAL BACKGROUND
HISTORICAL BACKGROUND
SELECTION AND STORAGE OF RAISINS
THE NUTRITIONAL VALUE OF RAISINS
THE NUTRITIONAL VALUE OF RAISINS
RAISINS ARE DRIED GRAPES AND THEY ARE A GOOD SOURCE OF;
OTHER HEALTH BENEFITS
OTHER BENEFITS
PISTACHIO
AN INTRODUCTION
WHAT IS PISTACHIO?
HOW ARE PISTACHIOS AVAILABLE IN THE MARKET?
GLOBAL PRODUCTION OF PISTACHIOS
NUTRITIONAL ASPECT OF PISTACHIO
SOME INTERESTING FACTS ABOUT PISTACHIOS
PEANUT
A BRIEF OVERVIEW
WHAT ARE PEANUTS?
A BRIEF HISTORICAL BACKGROUND
NUTRITIONAL VALUE OF PEANUTS
MAJOR PEANUT PRODUCING COUNTRIES
APRICOT
DEFINITION
A BRIEF HISTORICAL BACKGROUND
HEALTH BENEFITS
HOW TO SELECT AND STORE
USES OF APRICOT
WALNUT
WHAT IS A WALNUT?
ETYMOLOGICAL BACKGROUND
WALNUT PRODUCTION
WALNUT TRADE
HEALTH BENEFITS OF WALNUTS
DATES
WHAT ARE DATES?
FRUIT STYLES ARE USUALLY GRADED INTO 3 GROUPS.
HISTORY OF DATES CONSUMPTION
NUTRITIONAL VALUE OF DATES
STORAGE OF DATES
PUMPKIN SEEDS
AN INTRODUCTION
WHAT ARE PUMPKIN SEEDS?
NUTRIENTS IN PUMPKIN SEEDS
HEALTH BENEFITS
FIGS
INTRODUCTION
WHAT ARE FIGS?
FIGS -GENUS
FIGS IN THE BIBLE
NUTRITIONAL FIGS
FIGS - NO FAT AND HIGH IN NUTRIENTS
DETAILED PROCESS OF MANUFACTURE/PROCESSING OF PEANUTS
PROCESS FLOW DIAGRAM OF “ALMOND (BADAM)” PROCESSING & PACKING
PROCESS FLOW DIAGRAM OF “CASHEW NUT (KAJU)” PROCESSING & PACKING
PROCESS FLOW DIAGRAM OF “(PISTACHIO)” PROCESSING & PACKING
SPECIFICATIONS OF PACKAGING MATERIALS FOR DRY FRUITS PACKING
PERFORMANCE:
B) PLASTIC CONTAINER
C) COMPOSITE CONTAINERS
D) METAL CONTAINERS:
LIST OF MACHINERY USED IN DRY FRUITS PROCESSING PLANT
VIBRATING GRADER MACHINE
INSPECTION/GRADING CONVEYOR
TECHNICAL SPECIFICATION:
DRY FRUIT ROASTER
SPECIFICATIONS
TRAY DRYER
INTRODUCTION & PRINCIPLES OF TRAY DRYER
SPECIFICATION OF TRAY DRYER
CABINET:
DOORS:
AIR CIRCULATION:
HEATERS:
TROLLEYS:
CONTROL PANEL/CONTROLLED TEMPERATURE & TIME
PAINTING:
PICTURE: TRAY DYER
CONTINUOUS COATING PANS (SALT/SPICE/SUGAR)
CONTINUOUS COATING PANS
SPECIFICATIONS
BATCH TYPE COATING PANS (SALT/SPICE/SUGAR)
COATING PANS
SPECIFICATIONS
COOLING TUNNEL FOR DRY FRUITS
FUNCTION:
TECHNICAL SPECIFICATION:
BUCKET ELEVATOR FOR DRY FRUITS FEEDING IN FFS MACHINE
DOUBLE HEAD FILLING MACHINES FOR DRY FRUITS
SPECIFICATIONS
OPTIONAL ATTACHMENTS
WEIGHMETRIC FILLER MACHINE
OPERATION
FILLING RANGE
BAND SEALER FOR STANDY POUCH
SPECIFICATIONS
MACHINERY MANUFACTURERS AND SUPPLIERS
RAW MATERIAL FOR POUCHES
CURRENT MANUFACTURER /PROCESSOR OF DRY FRUITS AND RELATED PRODUCTS
IMPLEMENTATION SCHEDULE
UTILITIES
POWER
WATER
STANDBY DIESEL ENGINES, GENERATOR SETS AND OTHER UTILITIES
POLLUTION CONTROL
PLANT LAYOUT
PLANT LAYOUT OF DRY FRUIT PROCESSING PLANT
CODEX STANDARD FOR DATES
PRODUCT DEFINITION
VARIETAL TYPES
STYLES
SUB-STYLES
ESSENTIAL COMPOSITION AND QUALITY FACTORS
COMPOSITION
OPTIONAL INGREDIENTS
QUALITY FACTORS
GENERAL REQUIREMENTS
(A) MOISTURE CONTENT MAXIMUM
(B) SIZE (MINIMUM)
CODEX STANDARD FOR RAISINS
1. SCOPE
2. DESCRIPTION
CODEX STANDARD FOR FOOD GRADE SALT
SCOPE
2. DESCRIPTION
3. ESSENTIAL COMPOSITION AND QUALITY FACTORS
4. FOOD ADDITIVES
5. CONTAMINANTS
6. HYGIENE
7. LABELLING
CODEX STANDARD FOR NAMED VEGETABLE OILS
CODEX STANDARD FOR UNSHELLED PISTACHIO NUTS
1. SCOPE
2. DESCRIPTION
3. ESSENTIAL COMPOSITION AND QUALITY FACTORS
RECOMMENDED INTERNATIONAL CODE OF HYGIENIC PRACTICE FOR GROUNDNUTS (PEANUTS)
1. SCOPE
2. DESCRIPTION
3. HYGIENE REQUIREMENTS IN PRODUCTION/HARVESTING AREAS
CODEX STANDARD FOR PUMMELOS
1. DEFINITION OF PRODUCE
2. PROVISIONS CONCERNING QUALITY
3. PROVISIONS CONCERNING SIZING
PRINCIPLES FOR FOOD IMPORT AND EXPORT INSPECTION AND CERTIFICATION
SECTION 1 - INTRODUCTION
SECTION 2 - DEFINITIONS
SECTION 3 - PRINCIPLES
FITNESS FOR PURPOSE
RISK ASSESSMENT
NON-DISCRIMINATION
EFFICIENCY
HARMONIZATION
EQUIVALENCE
TRANSPARENCY
SPECIAL AND DIFFERENTIAL TREATMENT
CONTROL AND INSPECTION PROCEDURES
CERTIFICATION VALIDITY
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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