Detailed Project Report on roller flour mill and chakki plant

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ROLLER FLOUR MILL AND CHAKKI PLANT

[CODE NO.4020]

The plant will have facility to produce, Maida, sooji, Atta and bran. These products will be sold as per the guidance issued for Food and Civil Supplies Department of the concerned state.

The same plant can be used to process other cereals such as rice gram, dal etc. However, attempt is made have to examine feasibility and profitability of processing wheat to produce Maida, Suji, Atta and bran.

Flour mill serve the purpose of processing wheat to convert it into flour. Wheat grains are the seeds of the wheat plant which is able to grow is kinds of soil and under widely differing climatic conditions. The principle wheat of commerce belong to the botanical groups Triticum vulgane, Triticum drum and triticum compactum. A grain of wheat is avoid in shape and it bears at one end a number of short fine Grains.

The grains of wheat consists of three main parts the enveloping skins, the embryo and the endosperm. The relative proportions of these parts vary with the plumpness of the grain but the average composition of wheat is 83% endosperm, 2.5% embryo and 14.5% enveloping skins.

The enveloping skins are pericarp consists of the epidermis, epicarp and endocarp. The pericarp represents about 6% of the grain. The seed coat consisting of the testa the hyaline layer which comprises about 2% of the grain. The aleuronic layer representing about 6.5% of the grain wheat show a wide range of analytical data which is not unexpected in view of the many varieties which are grown and the very different conditions under which they are cultivated. The range of data normally encountered is as follows:

PERCENTAGE

Moisture 10.0 - 17.0

Protein 8.5 - 14.0

Fat 2.0 - 2.50

Fibre 2.0 - 2.50

Mineral matter 1.5 - 2.0

Sugars 2.0 - 3.0

Starch 63.0 - 71.0

COST ESTIMATION

Plant Capacity 380 MT/Day

Land & Building (8000 sq.mt.) Rs. 8.65 Cr

Plant & Machinery Rs. 15 Cr

Working Capital for 1 Month Rs. 19.15 Cr

Total Capital Investment Rs. 43.50 Cr

Rate of Return 75%

Break Even Point 27%

INTRODUCTION

USES AND APPLICATIONS

WHEAT SCENARIO IN INDIA

MARKET POSITION OF PACKAGED WHEAT FLOUR

INDIA GRAIN MILLING INDUSTRY

BASED ON TECHNOLOGY, FLOUR MARKET IS SEGMENTED INTO:

NAMES OF THE SELECTED ROLLER FLOUR MILLS

COMPOSITION OF FLOUR

GERM:

GLUTEN:

STARCH:

PROTEIN:

VITAMINS:

IRON:

ANALYSIS OF FLOUR:

MOISTURE:-

MALTOSE FIGURE:

REAGENTS:-

SODIUM THIOSULPHATE SOLUTION:

ACETIC ACID REAGENT:

POTASSIUM IODIDE:-

SOLUBLE STARCH SOLUTION:-

METHOD:

ASH:-

COLOUR:

BLEACH FIGURE:-

CORRELATION OF "SPEAKER" BLEACH FIGURE WITH EMPIRICAL SCALE

PH:

GRANULARITY:

ACIDITY:-

FLOUR IMPROVERS

ACID CALCIUM PHOSPHATE:

ACID SODIUM PYROPHOSPHATE:

RAW MATERIALS

WHEAT:

COMPOSITION:

STORAGE:

ROLLER FLOUR MILL MACHINERY

DETAILS OF ROLLER FLOUR MILL MACHINERIES

1. BLEACHER

2. DOUBLE TWO DECK PURIFIER

3. PULSES DEHUSKER

4. SCOURER MACHINE

5. ENTOLETER

6. SQUARE PLANSIFTER

7. PNEUMATIC SACK CLEANER

8. SPRAY DAMPER (AUTOMIZING)

9. WASHER WHIZZER & DESTONER

MANUFACTURING PROCESS OF WHEAT MILLING

PROCESS FLOW DIAGRAM

MANUFACTURING PROCESS IN DETAILS

PROCESSING OF WHEAT INVOLVES THREE MAIN STAGES AS GIVEN BELOW

WHEAT SLECTION AND BLENDING:

CLEANING:

CONDITIONING OR TEMPERING

MILLING:

AIR CLASSIFIERS AND GRINDERS:

CONVEYING SYSTEM:-

PATENT FLOUR:

STORAGE OF FLOUR:

FLOUR BY-PRODUCTS:

PROCESS FLOW SHEET

MANUAL PROCESS (OPTIONAL)

CLEANING AND CONDITIONING

CLEANING:

CONDITIONING OR TEMPERING BY SUN THAT IS SUN DRYING PROCESS

QUALITY AND GRADE

QUALITY:

GRADE:

GENERAL TESTS

MANUFACTURING PROCESS OF WHEAT ATTA CHAKKI

RAW MATERIAL REQUIRED:-

PLANT & MACHINERY REQUIRED:-

PROCESS DESCRIPTION:-

THE PROCESS STARTS OF CLEANING CONTINUOUSLY IN THE FOLLOWING

MANNER.

MILLING SECTION:

DETAILS OF PLANT AND MACHINERY

SEE QUOTATION-1 AND QUOTATION-2

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

6. TRANSPORTATION:

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TOTAL LOAD:

8. LAND AREA/MAN POWER RATIO:

PROJECT IMPLEMENTATION SCHEDULES

INTRODUCTION

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

TIME SCHEDULE

SUPPLIERS OF FLOUR MILLING MACHINE

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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