Detailed Project Report on rubber conveyor belts

RUBBER CONVEYOR BELTS
[CODE NO. 3162]  


Conveyor belts are used for conveying various items such as coal, ash, ore, grain, sand, packed goods and other industrial inputs and outputs. They are used in elevators also employed for lifting the passengers at railway stations and airport etc. Conveyor beltings are produced in long lengths, are wide and sun at slow speeds over large rollers.

The rubber conveyor belt is usually manufactured by laminating a number of plies of a rubberized textile reinforcement, and consolidating and vulcanizing them in a special press or rotary curing machine.

The natural rubber with its excellent building tack has two wide use for the manufacturing of beltings of every specifications and kinds for ply construction and cover where SBP is also used.

Regarding the other rubbers for making belts. Such as butyl rubber has good resistance to ozone abrosion and vegetable oils but ply adhesion is poor due to moisture held in fabric cannot reedily escape. Nitrile and neoprene rubbers can be used in the cover compounds in the specific purpose belts.

Rubber conveyor belting essentially consists of various fabrics like all cotton, cotton/nylon, rayon/nylon, all synthetic etc. with a cover of various rubber grades like oil resistant, flame resistant etc. The design of conveyor belt cover compound is most important in determining the service life of the belt in any particular application. Heat and flex-cracking resistance being the essential requirements of conveyor belts in service, different types of anti-oxidants are used for heavy, medium and light duty belts.


COST ESTIMATION

Plant  Capacity                              :       175.00 Mtr./day      
Land & Building (3000 Sq.Mt)    :    Rs. 2.65 Cr
Plant & Machinery                        :    Rs. 1.06 Cr
Working Capital for 2 Months    :    Rs. 71.73 Lacs
Total Capital Investment            :    Rs. 4.62  Cr
Rate of Return                             :    21%
Break Even Point                        :    64%


INTRODUCTION    
TYPES OF RUBBER CONVEYOR BELTS    
CONSTRUCTION    
TEXTURES    
THREE COMMON DESIGNS OF FLAT BELTS INCLUDE:    
THREE VERSATILE FABRIC DESIGNS:    
PROPERTIES    
USES AND APPLICATIONS    
B.I.S. SPECIFICATION    
MARKET SURVEY    
CONVEYOR BELT MARKET IN INDIA 2012-2016    
GLOBAL CONVEYOR BELT MARKET 2016-2020    
OVERVIEW OF THE GLOBAL CONVEYOR BELT MARKET    
SWOT ANALYSIS    
MANUFACTURERS/SUPPLIERS OF RUBBER CONVEYOR BELT    
MANUFACTURING PROCESS    
COMPOUNDING AND MIXING    
CALENDERING    
QUALITY CONTROL    
THICKNESS OF RUBBER COVER:    
PLANT LAYOUT    
SUPPLIERS OF RAW MATERIALS    
SUPPLIERS OF NATURAL RUBBER    
SUPPLIERS OF SYNTHETIC RUBBER    
SUPPLIERS OF FABRIC FOR CONVEYOR BELT    
SUPPLIERS OF CARBON BLACK    
SUPPLIERS OF ZINC OXIDE, STERIC ACID AND SULPHER    
SUPPLIERS OF COLOUR PIGMENT    
SUPPLIERS OF PACKING MATERIALS    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF MIXING MILL    
SUPPLIERS OF RUBBER DISPERSION KNEDER AND CALENDER    
SUPPLIERS OF VULCANISING PRESS    
SUPPLIERS OF STEAM BOILERS    
MEASURING AND TESTING INSTRUMENTS    
SUPPLIERS OF DG SETS    
SUPPLIERS OF POWER TRANSFORMERS    
SUPPLIERS OF COOLING TOWER    
SUPPLIERS OF ETP PLANTS    
AIR POLLUTION CONTROL EQUIPMENTS    
AIR CONDITIONING EQUIPMENTS    
AIR COMPRESSORS    
WEIGHING MACHINE (PLATFORM TYPE)    
MATERIAL HANDLING EQUIPMENTS    
FIRE FIGHTING EQUIPMENTS    
SUPPLIERS OF SUBMERSIBLE WATER PUMP    


APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET