Detailed Project Report on Rubber Hose Pipe

RUBBER HOSE PIPE

[EIRI/DFR/3228] J.C.: 1288XL

INTRODUCTION

Actually Hose is a super pier and is used where rigid pipe can not go in practice. The Hoses are very popular, because these are the most convenient and flexible means for transportation of fluides, hoses and steam even at high pressure. All their property of Inertness to most of materials which are conveyed keeping the physical and chemical property same. The variety of hoses made is very large, since hose is specially made for such applications. A practical list of type include air, acid, beverage, chemical creamery, water spray paint, gas Hose pipe.

Hoses, in fact are used for the transportation of fluid where pressure is present at high rate. Generally at low pressure rubber tubing is used. Gouses have wide range of applications. As stated earlier, special type of hose is suitable for each application some of these are listed below:-

1. Air Hoses

2. Acid Hoses

3. Beverages Houses

4. Blowing hoses

5. Chemical Hoses

6. Cement Hoses

7. Creamery Hoses

8. Dairy Hoses

9. Fire Hoses

10. Gas Hoses

11. Hydraulic Hoses

12. L.P.G. Hoses

13. Oil Hoses

14. Paint Spray Hoses

15. Sand Blast Hoses

16. Suction Hose

17. Water hoses

Apart from these, there are also so many types of Hoses, which can not be giving here.

Another simple type of hose is produced on Barding or weaving cards or threads into tube or sewing strips of cotton duck into a tubular form. When the plain rubber tube and the plain fabric tube are combined and reinforced by metal we have making of an endless assessment of modern rubber Hose. In the typical industrial Hose, the inside tube is a simple extruded part which is covered by one or several reinforcing layers of woven fabric or by cards braided then to cover a rubber compound designed to resist wear and rough handling, is placed over the reinforcing plies. The tube reinforcing layers and cover are vulcanized into a single structure. Hose makers produce the products for specific types of service by varying the nature of number of reinforcing plies and also by adding further element - such as wire coiled around the inside or outside of the Hose or braided or woven into reinforcing layers.

COST ESTIMATION

Plant Capacity            100 Pieces/Day

Land & Building (1000 sq.mt.)    Rs. 1.01 Cr

Plant & Machinery                    Rs. 22.55 Lac

Working Capital for 2 Months    Rs. 22.12 Lac

Total Capital Investment          Rs. 1.51 Cr

Rate of Return                          26%

Break Even Point                      60%

CONTENTS

INTRODUCTION

USES AND APPLICATION

B.I.S. SPECIFICATION

MARKET SURVEY

LOW PRESSURE HOSES

MEDIUM PRESSURE HOSES

HIGH PRESSURE HOSES

WATER SUCTION AND DISCHARGE HOSES

AIR AND GENERAL PURPOSE HOSES

CHEMICAL HOSES

PETROLEUM HOSES

DOCK AND CARGO HOSES

OTHER SPECIAL PURPOSES HOSES

DETAILED EXPORT DATA OF RUBBER HOSE PIPE

PRESENT MANUFACTURE OF RUBBER HOSES IN SMALL SCALE SECTORS

CHOICE OF HOSE

STRUCTURE AND MATERIALS

MANUFACTURING PROCESS

MANDREL - CURED CONSTRUCTION

WATER HOSE

STEAM HOSE

HOSE (TUBE AND COVER)

PROCESS FLOW DIAGRAM FOR MANUFACTURING RUBBER HOSE

MACHINERY REQUIRED

SUPPLIERS OF PLANT AND MACHINERY

RUBBER MIXING MILL

AIR COMPRESSOR

BOILERS

WEIGHING MACHINE (PLATFORM TYPE)

SUPPLIERS OF RAW MATERIALS

RECLAIMED RUBBERS

RUBBER CHEMICALS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)