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    Detailed Project Report on Rubber Powder from Waste Tyres

    Detailed Project Report on Rubber Powder from Waste Tyres
    Detailed Project Report on Rubber Powder from Waste Tyres
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      RUBBER POWDER FROM WASTE TYRES

      [EIRI/EDPR/1561] J.C.356


      INTRODUCTION

      By the application of heat and chemical agents followed by intense mechanical working to ground vulcanized scrap or worn out rubber tires, tubes and waste rubber articles, a substantial regeneration on devulcanisation of the rubber compound to its original plastic state is effected, thus permitting the product to be compounded, processed and revulcanised. There are several types of rubber powder made in different ways. They may be lightly vulcanized and may contain appreciable quantities of anti-agglomerating agents to prevent massing on storage. The trend now-a-days is towards automation in production of rubber goods during handling, mixing and processing. The powder forms of rubber is very easy to be handled. The advantages of powder processing have been recognized and include (a) rapid and inexpensive mixing; (b) flexibility in compounding. Powder handling equipments are used in plastics industry also; hence those equipments can be utilised for compounding of powdered rubber before actual processing thus integration of the two industries can be done without much extra capital outlay.

      Rubber powder from used tyres is manufactured by simple cutting, slicing and grinding, finally the product is devulcanised using heat and chemicals and then partially revulcanised and compounded according to consumers requirements.

      The plant & machinery, raw materials are indigenously available.

      The production process is also not more complicated, demand can also be estimated to be good.


      COST ESTIMATION

      Plant Capacity            10 MT/Day

      Land & Building (2000 sq.mt.)    Rs. 2.73 Cr

      Plant & Machinery                    Rs. 1.95Cr

      Working Capital for 3 Months    Rs. 1.56 Cr

      Total Capital Investment          Rs. 6.56 Cr

      Rate of Return                          26%

      Break Even Point                      55%


      CONTENTS

      INTRODUCTION

      RAW MATERIALS

      PROPERTIES

      USES AND APPLICATION

      PROSPECTIVE OF TYRE RECYCLING

      OVERVIEW OF TYRE RECYCLING

      MARKET SURVEY

      SO WHAT EXACTLY IS RECLAIM

      ESTIMATED DEMAND

      DEMAND SUPPLY GAP

      SIZE REDUCTION TECHNOLOGY

      PROCESS FLOW DIAGRAM

      PLANT LAYOUT

      SUPPLIERS OF RAW MATERIALS

      SUPPLIERS OF PLANT AND MACHINERIES

      SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)

      PRINCIPLES OF PLANT LAYOUT

      PLANT LOCATION FACTORS

      EXPLANATION OF TERMS USED IN THE PROJECT REPORT


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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