Detailed Project Report on rubber powder

RUBBER POWDER
CODE NO.2023]

     By the application of heat and chemical agents followed  by intense mechanical working to ground vulcanized scrap or worn out rubber  tires,  tubes and waste rubber  articles,  a  substantial regeneration  on  devulcanisation of the rubber compound  to  its original  plastic state is effected, thus permitting the  product to be compounded, processed and revulcanised.  There are several types  of  rubber  powder made in different ways.   They  may  be lightly  vulcanized  and may contain  appreciable  quantities  of anti-agglomerating  agents  to prevent massing on  storage.   The trend now-a-days is towards automation in production of  rubber goods  during handling, mixing and processing.  The powder forms of  rubber is very easy to be handled.  The advantages of  powder processing  have  been  recognized  and  include  (a)  rapid  and inexpensive  mixing  ;  (b)  flexibility  in  compounding. Powder handling  equipments  are used in plastics industry  also;  hence those  equipments  can be utilised for  compounding  of  powdered rubber  before actual processing ; thus integration  of  the  two industries can be done without much extra capital outlay.


COST ESTIMATION (US$ DOLLAR)

Plant Capacity                                             4416 Ton/Month                     
Land & Building (2.5 Acres)                        US$ 9.00  Lacs
Plant & Machinery                                       US$  7.51  Lacs
W.C. for 2 Months                                        US$. 22.16 Lacs
Total Capital Investment                                US$  41.82 Lacs
Rate of Return                                              43%
Break Even Point                                          41%

INTRODUCTION                                            
RAW MATERIALS                                            
PROPERTIES                                            
BASIC FACTS ABOUT TYRES                                    
USES OF WASTE /RECYCLED TYRES                            
USES AND APPLICATION OF RUBBER GRANULATE AND POWDERS        
PROSPECTIVE OF TYRE RECYCLING HISTORICAL PERSPECTIVE            
LAND FILLING AND STOCKPILING CIVIL ENGINEERING APPLICATIONS        
OVERVIEW OF TYRE RECYCLING                                
MARKET SURVEY                                            
SO WHAT EXACTLY IS RECLAIM?                                
PRODUCTION, INSTALLED CAPACITY AND CAPACITY UTILIZATION
OF RUBBER POWDER                                        
APPARENT CONSUMPTION OF RUBBER POWDER                    
ESTIMATED DEMAND                                        
DEMAND SUPPLY GAP                                        
GLOBAL MARKET POSITION OF TYRE RECYCLING                    
SIZE REDUCTION TECHNOLOGY TABLE . TYPICAL PRODUCT YIELD FROM SCRAP TYRES                                           
SHREDDING AND GRINDING TECHNOLOGY FOR RUBBER POWDER
SHREDDING AMBIENT GRINDING TECHNOLOGY                    
SCHEMATIC OF AN AMBIENT SCRAP TYRE RECYCLING SYSTEM.           
CRYOGENIC GRINDING TECHNOLOGY SCHEMATIC OF A CRYOGENIC SCRAP TYRE RECYCLING SYSTEM.                                      
MANUFACTURING PROCESS OF RUBBER POWDER FROM USED TYRE        
PROCESS FLOW DIAGRAM                                    
STEPS OF PROCESSING WASTE TYRE TO RUBBER POWDER            
NEW PROCESS AND TREND FOR WASTE TYRES TO RUBBER POWDER        
TYRE MANAGEMENT SYSTEMS                                
THE RANGE OF TYRE MATERIALS                                
POST – CONSUMER TYRES ARE VALUABLE RESOURCES                
THE GROWING NEED FOR RECYCLED TYRE MATERIALS                
ENVIRONMENTAL CONCERN OF TYRE RECYCLING                    
FEATURES OF TYRE RUBBER POWDER PRODUCTION LINE                
FLOW PROCESS OF PROCESSING WASTE TIRE TO RUBBER POWDER        
TECHNICAL SPECIFICATION OF MACHINERIES                        
COMPETITORS IN SOUTHERN AFRICA                            
PLANT LAYOUT                                            
PRINCIPLES OF PLANT LAYOUT                                
PLANT LOCATION FACTORS                                    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT                   
PROJECT IMPLEMENTATION SCHEDULES                                
SUPPLIERS OF RAW MATERIALS                                        
SUPPLIERS OF PLANT AND MACHINERIES                           
SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)                       
MANUFACTURERS/SUPPLIERS OF RUBBER POWDER                              
EXPORTER OF CRUMB RUBBER                                         
    
                
APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET