Detailed Project Report on rubberised adhesive (sr adhesive) used in leather and other allied industries

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RUBBERISED ADHESIVE (SR ADHESIVE) USED IN LEATHER AND OTHER ALLIED INDUSTRIES [CODE NO.3654]

The basic definition of an adhesive as used by the Adhesive Sealant Council in America is a material used for bonding that exhibits flow at the time of application.

There is no simple theory of adhesion, and the truth for any one system is probably a combination of adsorption, electrostatic attraction and diffusion.

There are many methods of classifying adhesives. Some use a system of end use, e.g. adhesives for metals, adhesives for textiles etc. However a system based on the chemical properties and performance is more appropriate.

From a practical viewpoint the most important aspect of adhesion technology is preparation of the surfaces of the materials to be bonded together.

Rubber Solution is defined as a substance capable of holding Rubber materials together by surface attachment.

Substances may attach to surfaces and develop the internal or cohesive strength necessary to hold materials together while cooling from the liquid to the solid state, while losing solvent or during chemical section substances called pressure-sensitive adhesive generally do not undergo phase change in order to hold materials together.

COST ESTIMATION

Plant Capacity           1 Ton/Day
Land & Building (1000 sq.mt.)     Rs. 1.36 Cr
Plant & Machinery                     Rs. 70 Lac
Working Capital for 2 Months    Rs. 94 Lac
Total Capital Investment             Rs. 3.08 Cr
Rate of Return           31%
Break Even Point            51%



INTRODUCTION
PROPERTIES OF ADHESIVE
CRYSTALLIZATION
VISCOSITY
POLARITY
OPEN TIME
APPLICATION AREA FOR ADHESIVE BONDING
RUBBER DERIVATIVES
USES AND APPLICATION
THEORY OF ADHESION
ADSORPTION THEORY
ELECTRICAL THEORY
DIFFUSION THEORY
PRACTICAL VIEW-POINT
B.I.S. SPECIFICATION
RAW MATERIALS
NATURAL RUBBER
EVAPORATION OR DIFFUSION TYPES
WATER BASED SYSTEMS
NATURAL AND SYNTHETIC ADHESIVES
MARKET OVERVIEW OF ADHESIVE
OVERVIEW OF ADHESIVE INDUSTRY IN INDIA
TYPES OF ADHESIVES
SOLVENT BASED ADHESIVES
WATER BASED ADHESIVES
FUTURE OF LAMINATING ADHESIVES
FUTURE OF PACKAGING ADHESIVES
COMPETITION
TYPES OF RUBBER SOLUTION
2.   TERMINOLOGY
3.   TYPES
4.   REQUIREMENTS
5.   PACKING AND MARKING
DETERMINATION OF ADHESION STRENGTH
DETERMINATION OF ADHESION STRENGTH AFTER HEAT AGEING
DETERMINATION OF ADHESION STRENGTH AFTER
IMMERSION IN WATER
SAMPLING OF RUBBER-BASED ADHESIVES
COMPOSITION OF SOLVENT BORNE ADHESIVE
SOLVENT SELECTION
ANTIOXIDANTS AND ACID ACCEPTORS
RESINS
POLYCHLOROPRENE OR CHLOROPRENE RUBBER
BASED ADHESIVE
CHEMISTRY AND MANUFACTURE OF POLYCHLOROPRENE
FORMULATION OF SYNTHETIC
RUBBER BASED ADHESIVE
LAMINATION ADHESIVE:
RUBBER ADHESIVE FOR TYRE RETREADING:
LEATHER ADHESIVE:
ADHESIVE FOR BONDING VINYL TO FABRIC:
PRESSURE SENSITIVE ADHESIVE:
LATEX BASED ADHESIVE (CHEAP QUALITY):
FORMULATION-1:
FORMULATION-2:
FORMULATION-1:
FORMULATION-3
SPECIAL ADHESIVES
FREEZE - RESISTANT PRESSURE ADHESIVE
FORMULATIONS OF RUBBER SOLUTION
FORMULATION - 1
FORMULATION - 2
LUKOPLAST ADHESIVE
FORMULATION - 3
SELF CURING SOLUTION (GENERAL PURPOSE)
MANUFACTURING PROCESSES OF RUBBER ADHESIVE
DIFFERENT FORMULATION AND PROCEDURE OF RUBBER BASED ADHESIVE COMPOSITION OF SOLVENT BASED ADHESIVES
ELASTOMERS
TABLE: DIFFERENCES BETWEEN HIGH AND LOW DEGREE OF CRYSTALLIZATION OF POLYURETHANES
TABLE: TYPICAL COMPOSITION FOR PU SOLVENT BASED ADHESIVE, PHR (PARTS PER HUNDRED PARTS OF RUBBER)
TABLE: TYPICAL COMPOSITION FOR PCP SOLVENT BASED ADHESIVE, PHR (PARTS PER HUNDRED PARTS OF RUBBER)
TABLE: TYPICAL COMPOSITION FOR SIS SOLVENT BASED ADHESIVE, PHR (PARTS PER HUNDRED PARTS OF RUBBER)
TABLE: TYPICAL COMPOSITION FOR NR SOLVENT BASED ADHESIVE, PHR (PARTS PER HUNDRED PARTS OF RUBBER)
RESINS
ADDITIVES
SOLVENTS
FORMULATION AND PROCESS OF POLYCHLOROPRENE/NEOPRENE BASED ADHESIVE
FORMULATION OF ADHESIVE BASED ON NEOPRENE RUBBER
FORMULATION – 1
FORMULATION – 2
FORMULATION – 3
FORMULATION OF POLYCHLOROPRENE
RUBBER ADHESIVE
FORMULATION OF SYNTHETIC RUBBER ADHESIVE
FORMULATION OF SBR SUBSTRATE COMPOUNDING
FORMULATION OF NITRITE RUBBER COMPOUNDING
ANTIOXIDANTS
MANUFACTURING PROCESS
DISSOLUTION OF RUBBER:
PROCESS FLOW SHEET FOR MANUFACTURING OF RUBBER ADHESIVE
HIGH SPEED PREPARATION OF RUBBER SOLUTION
HIGH SPEED PREPARATION OF RUBBER SOLUTIONS
THE PROCESS
THE PROBLEM
THE SOLUTION
OPERATION IS AS FOLLOWS:
HIGH SHEAR IN-LINE MIXER
DUPLEX DISINTEGRATOR/DISSOLVER
D2500 DISINTEGRATOR/DISSOLVER
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT & MACHINERY
RUBBER MIXING MILL
REACTION VESSEL
TANKS
LABORATORY EQUIPMENTS


APPENDIX – A:

01.   PLANT ECONOMICS
02.   LAND & BUILDING
03.   PLANT AND MACHINERY
04.   OTHER FIXED ASSESTS
05.   FIXED CAPITAL
06.   RAW MATERIAL
07.   SALARY AND WAGES
08.   UTILITIES AND OVERHEADS
09.   TOTAL WORKING CAPITAL
10.   TOTAL CAPITAL INVESTMENT
11.   COST OF PRODUCTION
12.   TURN OVER/ANNUM
13.   BREAK EVEN POINT
14.   RESOURCES FOR FINANCE
15.   INSTALMENT PAYABLE IN 5 YEARS
16.   DEPRECIATION CHART FOR 5 YEARS
17.   PROFIT ANALYSIS FOR 5 YEARS
18.   PROJECTED BALANCE SHEET FOR (5 YEARS)

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