Detailed Project Report on sanitary napkin and baby diaper manufacturing unit (automatic plant)

SANITARY NAPKIN AND BABY DIAPER MANUFACTURING UNIT (AUTOMATIC PLANT)
[CODE NO.3433]  


The global market for absorbent hygiene products is over US$ 50 bn (including wipes). The evolution of hygiene products in Europe and the North America has taken 4 to 5 generations. Feminine care was introduced over 100 years ago. Baby diapers were invented 60 years ago. Adult incontinence products appeared 30 years ago.

Feminine hygiene (lady napkins) is hygiene absorbent products engineered to absorb and retain body fluid without causing any leakage. The user should always feel dry and comfortable. It consists of an absorbent pad sandwiched between two sheets of nonwoven fabric.

There are 3 major types of products, viz, (a) Thick sanitary napkins. (b) Ultra thin sanitary napkins. (c) Panty liners being used in the market. The size of each and their content vary from market to market.

The menstrual cycle starts for young women between the ages 11 - 17, frequently around 12-1 3 years. On average a woman experiences a period every 28th day, 12 - 13 times in a year. A menstrual period normally lasts 3 - 7 days. The loss of fluid in a period is on average half a cup or 65 - 80 ml. The menstrual pattern is influenced by giving birth and contraceptive methods. Menstruation lasts until menopause at the age 45 - 55. The feminine hygiene products market has evolved over more than 100 years to a more than US$ 17 bn in the following category worldwide.

COST ESTIMATION

Plant  Capacity                                              :     SANITARY NAPKIN & BABY DIAPER      
land & Building (2500 Sq.mt)                     :    Rs.   3.28 Cr
Plant & Machinery                                         :    Rs.   4.57 Cr
Working Capital for 2 Months                     :    Rs.   2.23 Cr
Total Capital Investment                             :    Rs.   10.64 Cr
Rate of Return                                              :    53%
Break Even Point                                         :    37%

INTRODUCTION    
PRODUCT DESIGNS, FULL SIZE PADS:    
PRODUCT DESIGNS, ULTRA THIN PAD:    
USES AND APPLICATIONS    
BABY DIAPERS    
SANITARY NAPKINS FOR LADIES    
PRODUCT (DIAPER) ANALYSIS    
PROPERTIES    
BABY DIAPERS    
IMPORTANT PROPERTIES OF SANITARY NAPKINS:    
POTENTIAL PROBLEMS OF SANITARY NAPKINS    
HYGIENE RISK    
DISPOSABILITY:    
AFFORDABILITY    
STRUCTURE AND PERFORMANCE CHARACTERISTICS OF SANITARY NAPKINS    
STRUCTURE OF SANITARY NAPKINS:    
PERFORMANCE CHARACTERISTIC OF SANITARY NAPKIN:    
RAW MATERIALS    
MARKET SURVEY    
MARKET POTENTIAL OF SANITARY NAPKINS    
GLOBAL MARKET STATUS & POTENTIAL    
INDIA'S DISPOSABLE DIAPER MARKET SHOWS BIG GROWTH POTENTIAL    
CONSUMPTION NORMS AND THE MARKET SIZE    
PRODUCTION OF BABY DIAPERS    
IMPORT AND EXPORT OF BABY DIAPER    
INSTALLED CAPACITY, UTILIZATION AND PRODUCTION OF SANITARY NAPKINS
& BABY DIAPERS    
GROWTH SPURT    
BABY CARE MARKET - INDIA    
MARKET POTENTIAL OF INDIAN HYGIENE MARKET (SANITARY NAPKIN
& BABY DIAPER)    
FEMININE HYGIENE    
BABY DIAPERS    
ADULT DIAPERS    
OVERVIEW OF SANITARY NAPKIN IN INDIA    
LEAPING INTO GST    
WANTED: MORE STARTUPS    
EXPORT DATA OF SANITARY PADS    
MANUFACTURER/EXPORTERS AND SUPPLIER OF SANITARY NAPKINS    
DISPOSABLE BABY DIAPERS    
B.I.S SPECIFICATION    
PREPARATORY PROCESSES FOR SANITARY NAPKINS    
OPENING    
SECOND STAGE:-    
THIRD STAND KIERING BLEACHING & WASHING:-    
BLEACHING:-    
STERILISATION:-
AUTO CLAVING:-    
EXPOSURE TO ETHYLENE OXIDE:-    
HYDRO - EXTRACTING:-    
DRYING:-    
ALTERNATE MANUFACTURING PROCESS OF DIAPERS    
PREPARATION OF THE NONWOVEN    
ASSEMBLY OF THE COMPONENTS    
BYPRODUCTS/WASTE    
QUALITY CONTROL    
RAW MATERIALS REQUIRED    
BABY DIAPER:-    
RAW MATERIALS' DESCRIPTION & SPECIFICATIONS    
ROLL PULP:-    
POLYETHLENE FILM:-    
TISSUE:    77
HOT MELT AND POLYEXTRUDED ADHESIVE:    
PRESSURE SENSITIVE ADHESIVE    
SILICONE RELEASE PAPER:    
SPECIFICATIONS OF THE RAW MATERIALS    
WOOD PULP    
NON-WOVEN FABRIC:    
SILICONE RELEASE PAPER    
HOT MELT    
MANUFACTURING PROCESS OF BABY DIAPER    
PROCESS IN DETAILS OF BABY DIAPERS    
PROCESS FLOW SHEET FOR BABY DIAPERS MANUFACTURE    
PRECIOUS BABY DIAPER    
DIAPER FOR MALE BABY    
BASIC PRODUCTION PROCESS FOR SANITARY NAPKIN    
PRODUCTION METHOD OF SANITARY NAPKIN    
PROCESS DESCRIPTION FOR SANITARY    
NAPKIN WITH AUTOMATION    
FLOW SHEET    
RAW MATERIAL CALCULATION    
RAW MATERIAL FOR APPROXIMATE 8 GM REGULAR SANITARY NAPKIN    
PLANT LAYOUT    
PERFORMANCE TEST OF SANITARY NAPKINE    
TESTS TO EVALUATE PERFORMANCE:    
ABSORBENCY TEST:    
FLUID RETENTION CAPACITY:    
LIQUID STRIKE THROUGH TEST:    
WICKING EXPERIMENTS:    
CONSULTANT FOR SETTINGUP THE SANIATRY NAPKINS AND DISPOSABLE
DIAPER PROJECTS    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)    
SUPPLIERS OF RAW MATERIALS    
ADHESIVE (CHEMISTICK):-    
LINT TISSUE PAPER:    
POLYTHENE FILM    
TISSUE PAPER    
RELEASE PAPER    
MANUFACTURERS OF NON WOVEN FABRIC    
PLANT & MACHINERIES (IMPORTED)    
MORE INFORMATION ON MACHINERY    
SANITARY NAPKINS AND BABY DIAPERS PRODUCTION LINE    
PRODUCTION COST AND PROFIT ANALYSIS OF WINGSHIELD SANITARY NAPKIN    
MACHINERY STRUCTURE    
THE PROPERTY OF THE RAW MATERIALS    
THE FOLLOWING TYPES ARE MULTI-FUNCTION LINES: YOU CAN SHIFT
THE FUNCTION TO THE DIAPER FUNCTION.    
RELEASE PAPER: GOOD RELEASE, WIDTH 19-50MM(STANDARD)    
MAIN PARAMETERS:    

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET