Detailed Project Report on sanitary napkin manufacturing unit
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SANITARY NAPKIN MANUFACTURING UNIT
[CODE NO.3479]
The global market for absorbent hygiene products is over US$ 50 bn (including wipes). The evolution of hygiene products in Europe and the North America has taken 4 to 5 generations. Feminine care was introduced over 100 years ago. Baby diapers were invented 60 years ago. Adult incontinence products appeared 30 years ago.
Feminine hygiene (lady napkins) is hygiene absorbent products engineered to absorb and retain body fluid without causing any leakage. The user should always feel dry and comfortable. It consists of an absorbent pad sandwiched between two sheets of nonwoven fabric.
There are 3 major types of products, viz, (a) Thick sanitary napkins. (b) Ultra thin sanitary napkins. (c) Panty liners being used in the market. The size of each and their content vary from market to market.
The menstrual cycle starts for young women between the ages 11 - 17, frequently around 12-1 3 years. On average a woman experiences a period every 28th day, 12 - 13 times in a year. A menstrual period normally lasts 3 - 7 days. The loss of fluid in a period is on average half a cup or 65 - 80 ml. The menstrual pattern is influenced by giving birth and contraceptive methods. Menstruation lasts until menopause at the age 45 - 55. The feminine hygiene products market has evolved over more than 100 years to a more than US$ 17 bn in the following category worldwide.
Some of the established and potential manufacturers of sanitary napkins are listed in Table.
As regards consumption of total hygiene, absorbent products in India, total units consumed in 2007 in India were 2,829 million pieces. Baby diapers comprised 5% whereas adult incontinence 1% and feminine care share is 94%.
If we see the above projections of women in the category of 15 - 54 years in India and the details of sales of absorbent hygiene products in India, then the total sales were US$ 213 million in 2007, out of which adult incontinence share was 9%, baby diapers share was 18% whereas feminine care contributed 73%. Thus, in India, the evolution is expected to go quicker.
Sanitary napkins are designed to absorb and retain menstrual fluid discharges. When used they are applied inside an undergarment with a press-on adhesive fixing strip.
Main functions/key elements of sanitary napkins are absorb and retain menstrual fluid, isolate fluids from the body, no leakage, no unaesthetic appearance, no odour, stay in place, comfortable to wear.
COST ESTIMATION
Plant Capacity : SANITARY NAPKIN MANUFACTURING UNIT
land & Building (2100 Sq.Mtr) : Rs. 2.64 Cr
Plant & Machinery : Rs. 3.32 Cr
Working Capital for 2 Months : Rs. 1.34 Cr
Total Capital Investment : Rs. 7.86 Cr
Rate of Return : 27%
Break Even Point : 54%
INTRODUCTION
PRODUCT DESIGNS, FULL SIZE PADS:
PRODUCT DESIGNS, ULTRA THIN PAD:
USES AND APPLICATIONS
PROPERTIES
IMPORTANT PROPERTIES OF SANITARY NAPKINS:
POTENTIAL PROBLEMS OF SANITARY NAPKINS
HYGIENE RISK
DISPOSABILITY:
AFFORDABILITY
STRUCTURE AND PERFORMANCE CHARACTERISTICS OF SANITARY NAPKINS
STRUCTURE OF SANITARY NAPKINS:
PERFORMANCE CHARACTERISTIC OF SANITARY NAPKIN:
RAW MATERIALS
MARKET SURVEY
MARKET POTENTIAL OF SANITARY NAPKINS
GLOBAL MARKET STATUS & POTENTIAL
CONSUMPTION NORMS AND THE MARKET SIZE
INSTALLED CAPACITY, UTILIZATION AND PRODUCTION OF SANITARY
NAPKINS & BABY DIAPERS
OVERVIEW OF SANITARY NAPKIN IN INDIA
LEAPING INTO GST
WANTED: MORE STARTUPS
EXPORT DATA OF SANITARY PADS
MANUFACTURER/EXPORTERS AND SUPPLIER OF SANITARY NAPKINS
B.I.S SPECIFICATION
PREPARATORY PROCESSES FOR SANITARY NAPKINS
OPENING
THIRD STAND KIERING BLEACHING & WASHING:-
BLEACHING:-
STERILISATION:-
DRY HEAT:-
AUTO CLAVING:-
EXPOSURE TO ETHYLENE OXIDE:-
HYDRO - EXTRACTING:-
DRYING:-
RAW MATERIALS REQUIRED
ROLL PULP:-
NON-WOVEN FABRIC:-
POLYETHLENE FILM:-
TISSUE:
HOT MELT AND POLYEXTRUDED ADHESIVE:
PRESSURE SENSITIVE ADHESIVE
SILICONE RELEASE PAPER:
SPECIFICATIONS OF THE RAW MATERIALS
WOOD PULP
NON-WOVEN FABRIC:
SILICONE RELEASE PAPER
HOT MELT
BASIC PRODUCTION PROCESS FOR SANITARY NAPKIN
STEP 1: PULVERISATION:
STEP 2: CORE FORMATION:
STEP 3: COVERING LAYER:
STEP 4: ACCESSORIES FORMATION
STEP 5: STERILIZING
STEP 6: PACKAGING:
PRODUCTION METHOD OF SANITARY NAPKIN
(A) PREPARATION OF COTTON LINT SLIVER:
B) MANUFACTURE OF SANITARY NAPKINS:
PROCESS DESCRIPTION FOR SANITARY
NAPKIN WITH AUTOMATION
FLOW SHEET
RAW MATERIAL CALCULATION
RAW MATERIAL FOR APPROXIMATE 8 GM REGULAR SANITARY NAPKIN
PLANT LAYOUT
PERFORMANCE TEST OF SANITARY NAPKIN
TESTS TO EVALUATE PERFORMANCE:
ABSORBENCY TEST:
FLUID RETENTION CAPACITY:
LIQUID STRIKE THROUGH TEST:
WICKING EXPERIMENTS:
CONSULTANT FOR SETTINGUP THE SANITARY NAPKINS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)
ADHESIVE (CHEMISTICK)
LINT TISSUE PAPER
POLYTHENE FILM
TISSUE PAPER
RELEASE PAPER
MANUFACTURERS OF NON WOVEN FABRIC
PLANT & MACHINERIES (IMPORTED)
MORE INFORMATION ON MACHINERY
SANITARY NAPKINS PRODUCTION LINE
MAIN FEATURES AND FUNCTIONS
THE SPECIFICATIONS AND MAIN PARAMETERS:
PRODUCTION COST AND PROFIT ANALYSIS OF WINGSHIELD SANITARY NAPKIN
MACHINERY STRUCTURE
THE SIZE OF THE SANITARY PAD(NAPKIN):
NAME AND SPECIFICATION OF THE RAW MATERIAL OF THE SANITARY PAD
(NAPKIN):
SANITARY PAD(NAPKIN) STRUCTURE:
THE PROPERTY OF THE RAW MATERIALS
RELEASE PAPER: GOOD RELEASE, WIDTH 19-50MM(STANDARD)
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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