Detailed Project Report on sewing thread unit with winding machine (6 heads)

SEWING THREAD UNIT
WITH WINDING MACHINE (6 HEADS)
[CODE NO. 3145]  

According to the definition given by ASTM, sewing thread is a flexible, small diameter yarn or strand usually treated with a surface coating, lubricant or both, intended to be used to stitch one or more pieces of material or an object to a material. It may be defined as smooth, evenly spun, hard-twisted ply yarn, treated by a special finishing process to make it resistant to stresses in its passage through the eye of a needle and through material involved in seaming and stitching operations.

Sewing threads are used in garments, upholstery, air-supported fabric structures and geotextiles to join different components by forming a seam. The primary function of a seam is to provide uniform stress transfer from one piece of fabric to another, thus preserving the overall integrity of the fabric assembly.

Threads for the high temperature applications are required to withstand and hold the seams secure in their position in extreme temperature conditions between 260ºC- 1100ºC. Threads are usually made from glass, carbon, polytetrafluoroethylene, steel and aramide fibres. Polyesters, Polypropylene, Nylon6, Nylon6.6, are widely used for low temperature applications such as car upholstery, leather industry, packing like cement and fertilizer bags. Medical sutures are used for wound closure and are specially design and sterilized to
fulfill the end applications.


COST ESTIMATION

Plant  Capacity                             :    250.00 Kgs/day                                                 
Land & Building (600 Sq.Mtr)    :    Rs. 65.00 Lacs
Plant & Machinery                        :    Rs. 36.00 Lacs
Working Capital for 3 Months    :    Rs. 80.79 Lacs
Total Capital Investment             :    Rs. 1.87  Cr
Rate of Return                              :    24%
Break Even Point                         :    61%

INTRODUCTION    
TYPES OF THREAD & SIZER    
PROPERTIES AND CHARACTERISTICS FOR SEWING THREAD    
MARKET SURVEY    
EXPORT DATA OF SEWING THREAD    
MARKET SURVEY (GLOBAL)    
MANUFACTURERS OF SEWING THREADS    
RAW MATERIALS REQUIRED    
PRELIMINARY OPERATIONS    
FLOW CHART    
MACHINERIES FOR REEL MANUFACTURING    
TESTING METHODS FOR SEWING THREAD    
PLANT LAYOUT    
PRINCIPLES OF PLANT LAYOUT    
PLANT LOCATION FACTORS    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
PROJECT IMPLEMENTATION SCHEDULES    
SUPPLIERS OF PLANT & MACHINERY    
SUPPLIERS OF RAW MATERIALS    
SUPPLIERS OF PLANT & MACHINERY (IMPORTED)    
LIST OF BUYERS    


APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET