Detailed Project Report on Sintered Metal Bearing

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SINTERED METAL BEARING

[EIRI/EDPR/0804] J.C : 9419

INTRODUCTION

Powder-metal parts are formed by compressing metal powders with a press and dye and then sintering the piece thus formed. The basic process includes as a first step the selection of pure metals or alloys in suitable powder from and the weighing and mixing of them with or without nonmetals.

The mixed powder is accurately metered into suitable dyes contained within an automatic high-speed compacting press. The powder is molded to the required shape, at room temperature, by the application of high-tonnage compacting pressure. No binder or adhesive materials is used in this operation.

Following compaction, the "green compacts" are heat treated by the process known as sintering to induce optimum strength. Specialized sintering furnace, utilizing accurately controlled atmospheric conditions to suit the particular alloy being produced, are used for this operation. For certain products, manufacture is now complete and the components are ready for use without further processing.

Should dimensional tolerances of extreme accuracy be required, the components can be subjected to a repressing or calibrating operation, carried out in high-speed presses, utilizing tools manufactured to a maximum degree of accuracy. Certain sintered alloys, owing to their extremely high strength and capability of resisting deformation under load, cannot be repressed or calibrated. These must be accepted within the tolerances achieved at the sintering stage of manufacture.

COST ESTIMATION

Plant Capacity 2000 Nos/Day

Land & Building (2000 sq.mt.) Rs. 1.17 Cr

Plant & Machinery Rs. 1.38 Cr

Working Capital for 3 Months Rs. 1.31 Cr

Total Capital Investment Rs. 4.60 Cr

Rate of Return 21%

Break Even Point 65%

CONTENTS

INTRODUCTION

CONSOLIDATION

USES AND APPLICATIONS

POWDERS & HARDENING PROPERTIES

TYPICAL PROPERTIES OF POROUS SINTERED METALS

BIS SPECIFICATIONS

MARKET SURVEY

PRESENT MANUFACTURER/EXPORTER/SUPPLIER OF SINTERED BEARING/BUSHES

COMPACTION OF METAL POWDER

SPECIAL FEATURES OF A HOT ISOSTATIC PRESS

DESCRIPTION OF A TYPICAL SET OF MOULD & ISOSTATIC PRESS

WORKING PROCESS

LIMITATIONS AND ECONOMIC SCALES OF PRODUCTION

MANUFACTURING PROCESS

PROCESS FLOW SHEET

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

SUPPLIERS OF PLANT AND MACHINERY

SUPPLIERS OF RAW MATERIALS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

How to Make Project Report?

Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

We can prepare detailed project report on any industry as per your requirement.

We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.

Detailed Project Report (DPR) gives you access to decisive data such as:

Market growth drivers
Factors limiting market growth
Current market trends
Market structure
Key highlights

Overview of key market forces propelling and restraining market growth:

Up-to-date analyses of market trends and technological improvements
Pin-point analyses of market competition dynamics to offer you a competitive edge major competitors
An array of graphics, BEP analysis of major industry segments
Detailed analyses of industry trends
A well-defined technological growth with an impact-analysis
A clear understanding of the competitive landscape and key product segments

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Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.

Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.

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Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
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Offer real analysis driving variables for the business and most recent business sector patterns in the business
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Report gives investigation and top to bottom money related correlation of real players/competitors
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