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    Detailed Project Report on Sintered Metal Bearing

    Detailed Project Report on Sintered Metal Bearing
    Detailed Project Report on Sintered Metal Bearing
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      SINTERED METAL BEARING

      [EIRI/EDPR/0804] J.C : 9419


      INTRODUCTION

      Powder-metal parts are formed by compressing metal powders with a press and dye and then sintering the piece thus formed. The basic process includes as a first step the selection of pure metals or alloys in suitable powder from and the weighing and mixing of them with or without nonmetals.

      The mixed powder is accurately metered into suitable dyes contained within an automatic high-speed compacting press. The powder is molded to the required shape, at room temperature, by the application of high-tonnage compacting pressure. No binder or adhesive materials is used in this operation.

      Following compaction, the "green compacts" are heat treated by the process known as sintering to induce optimum strength. Specialized sintering furnace, utilizing accurately controlled atmospheric conditions to suit the particular alloy being produced, are used for this operation. For certain products, manufacture is now complete and the components are ready for use without further processing.

      Should dimensional tolerances of extreme accuracy be required, the components can be subjected to a repressing or calibrating operation, carried out in high-speed presses, utilizing tools manufactured to a maximum degree of accuracy. Certain sintered alloys, owing to their extremely high strength and capability of resisting deformation under load, cannot be repressed or calibrated. These must be accepted within the tolerances achieved at the sintering stage of manufacture.


      COST ESTIMATION

      Plant Capacity            2000 Nos/Day

      Land & Building (2000 sq.mt.)    Rs. 1.17 Cr

      Plant & Machinery                    Rs. 1.38 Cr

      Working Capital for 3 Months    Rs. 1.31 Cr

      Total Capital Investment          Rs. 4.60 Cr

      Rate of Return                          21%

      Break Even Point                      65%


      CONTENTS

      INTRODUCTION                                          

      CONSOLIDATION                                     

      USES AND APPLICATIONS                                  

      POWDERS & HARDENING PROPERTIES                    

      TYPICAL PROPERTIES OF POROUS SINTERED METALS      

      BIS SPECIFICATIONS                                    

      MARKET SURVEY                                           

      PRESENT MANUFACTURER/EXPORTER/SUPPLIER OF SINTERED BEARING/BUSHES                        

      COMPACTION OF METAL POWDER                        

      SPECIAL FEATURES OF A HOT ISOSTATIC PRESS         

      DESCRIPTION OF A TYPICAL SET OF MOULD & ISOSTATIC PRESS                           

      WORKING PROCESS                                   

      LIMITATIONS AND ECONOMIC SCALES OF PRODUCTION         

      MANUFACTURING PROCESS                                     

      PROCESS FLOW SHEET                                       

      PLANT LOCATION FACTORS                                 

      EXPLANATION OF TERMS USED IN THE PROJECT REPORT   

      SUPPLIERS OF PLANT AND MACHINERY                       

      SUPPLIERS OF RAW MATERIALS       

                           

      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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