Detailed Project Report on Sodium Polyacrylae Dispersant for Use in Water Based Paints with Dispersant for Pigment

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SODIUM POLYACRYLAE DISPERSANT FOR USE IN WATER BASED PAINTS WITH DISPERSANT FOR PIGMENT

(EIRI/EDPR/1591] J.C. 389 (INR) 390 (US$)

INTRODUCTION

The choice of the dispersing agents is a key issue in the coating water based paints. Formulators have to find the most suitable products for their formulation taking into account the final application of their coating, the coating system (water based, solvent based, etc.) and the other additives.

The role of the dispersing agents is to enhance the dispersion process and ensure a fine particle size in order to stabilize pigments in the resin solution. As explained earlier, an efficient dispersant has to perform the three main functions: pigment wetting, dispersing, and stabilizing. Dispersing agents generally differ for aqueous and solvent-based coatings.

In term of chemical structure one can divide dispersing agents into the two following classes:

• Polymeric dispersants

• Surfactants

The main differences of those two types of dispersants being the molecular weight, the stabilization mechanism and the resulting let down stability.

Surfactants are conventional low molecular weight dispersing agents. Surfactant molecules are able to modify the properties and, in particular, they lower the interfacial tension between the pigment and the resin solution.

This surface activity arises because the surfactants' structure consists of two groups of contrasting solubility or polarity. In aqueous systems, the polar group is known as a hydrophilic group and the non-polar group as hydrophobic or lipophilic. In non-aqueous systems, the polar group is known as the oleophobic group and the non-polar group as oleophilic. Surfactants are classified according to their chemical structure and, more specifically, their polar group: anionic, cationic, electroneutral and non-ionic.

COST ESTIMATION

Plant Capacity 2 MT/Day

Land & Building (1000 sq.mt.) Rs. 2.06 Cr

Plant & Machinery Rs. 50.00 Lac

Working Capital for 3 Months Rs. 1.26 Cr

Total Capital Investment Rs. 3.97 Cr

Rate of Return 50%

Break Even Point 34%

CONTENTS

INTRODUCTION

USES AND APPLICATION

PROPERTIES OF DISPERSANT (SODIUM POLYACRYLATE BASED)

MARKET SURVEY

PRESENT MANUFACTURERS/SUPPLIERS OF DISPERSANT (SODIUM POLY ACRYLATE BASED)

DISPERSING PROCESS AND THEIR MECHANISM

CHOICE OF AN DISPERSANT

TYPES OF DISPERSANT WITH COMMERCIAL NAME

DESCRIPTION AND PROPERTIES OF SODIUM POLYACRYLATE

FORMULATION OF SODIUM POLYACRYLATE DISPERSANT FOR USE IN WATER BASED PAINTS WITH DISPERSANT FOR PIGMENT

DISPERSANT FOR WATER BASED PAINTS WITH PIGMENT DISPERSION

HIGHLY ALKALINE DISPERSANT FOR WATER BASED PAINT WITH PIGMENT DISPERSION

MANUFACTURING PROCESS OF SODIUM POLYACRYLATE DISPERSANT FOR USE IN WATER BASED PAINTS WITH DISPERSANT FOR PIGMENT

PROCESS FLOW DIAGRAM

MATERIAL SAFETY DATA SHEET FOR SODIUM POLYACRYLATE (POLYACRYLIC ACID SODIUM SALT)

DISPOSAL AND ENVIRONMENTAL HAZARDS OF SODIUM POLYACRYLATE

SYNTHESIS OF SELF –CROSSLINKING SODIUM POLYACRYLATE CRYDROGEL AND WATER OBSORBING MECHANISM

PLANT LAYOUT

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF PLANT AND MACHINERY

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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