Detailed Project Report on SOFT DRINKS MANUFACTURING

SOFT DRINKS MANUFACTURING
[CODE NO.3295]  


Cold drinks are defined as any non-alcohol beverages containing syrup essences or fruit concentrates that are mixed with water or carbonated water.

Cold drink is a most popular product extensively used during summer, in winter and other seasons also. Cold drink is liked by most of the people especially liked by kids and younger generation. At is a thirst quench, a hygienic but found drink. It is a ironical that the Cold drink industry represent the largest segment of the food industry in the country though concerned products has any questionable food value. Cold drinks are today being promoted as refreshing drinks.   


The ingredients those go into production of a Cold drink are mainly required concentrates, like sugar, phosphoric acid and carbon dioxide.

Cold drink concentrates manufacturing unit is very simple and involve only mixing of various ingredients. Some manufacturers produce juice powder as well as Cold drink concentrates but this involves huge investment. Although, the integrated unit is covered under small scale still it depends upon the individual investment capacity.


COST ESTIMATION

Plant  Capacity                                              :      57600.00 Bottles/day                                
land & Building (30000 Sq.mt)                   :     Rs. 3.00   Cr
Plant & Machinery                                          :    Rs. 2.50   Cr
Working Capital for 1 Month                        :    Rs. 1.57   Cr
Total Capital Investment                              :    Rs. 7.32   Cr
Rate of Return                                                :   16%
Break Even Point                                           :    63%

INTRODUCTION    
THE COLD DRINK INDUSTRY CAN BE CLASSIFIED INTO TWO CATEGORIES.    
AERATED COLD DRINK THEN CAN BE DIVIDED INTO SUB-GROUPS.    
RAW MATERIALS    
THE MANUFACTURING PROCESS    
CLARIFYING THE WATER    
FILTERING, STERILIZING, AND DECHLORINATING THE WATER    
MIXING THE INGREDIENTS    
CARBONATING THE BEVERAGE    
FILLING AND PACKAGING    
CLASSIFICATION OF COLD DRINKS    
COLD DRINKS ARE GENERALLY DIVIDED INTO 3 PARTS NAMELY:    
USES AND APPLICATIONS    
QULITY CONTROL & B.I.S. SPECIFICATIONS    
SPECIFICATION OF CARBONATED BEVERAGES    
CARBONATEDBEVERAGES-SPECIFICATION (SECOND REVISION)    
MARKET SURVEY    
COCA-COLA INDIA AND PEPSICO INDIA SLIP IN SHARES    
HEALTHY DRINKS TO DRIVE FORECAST GROWTH    
WHERE’S THE MARKET GOING?    
GOING ‘MAKE IN INDIA’ WAY    
COCA-COLA, PEPSICO HIT HARD BY SLOW GROWTH IN SOFT DRINKS SEGMENT    
THE THREE GROWTH DRIVERS FOR THE SOFT DRINK SEGMENT    
BEVERAGE OF CHOICE    
GLOBAL OVERVIEW OF BEVERAGE INDUSTRY    
THE GROWTH OF ENERGY, WATER, AND SPORTS DRINKS BRANDS    
REWORKING RECIPES    
SMALLER CANS AND BOTTLES    
ATTEMPTS AT AUTHENTICITY    
NORMS OF FSSAI & GST IN CARBONATED BEVERAGE    
GST RATES: AERATED DRINKS TO ATTRACT 40% TAX, INDUSTRY BODY UPSET    
TOP SOFT DRINK BRANDS IN INDIA    
LIST OF MAJOR AND MOST POPULAR SOFT DRINKS IN INDIA    
PEPSI    
COCA-COLA    
SPRITE    
THUMS UP    
LIMCA    
FANTA    
MAAZA    
PROCESS TECHNOLOGY FOR SOFT DRINKS    
TREND TOWARDS ASEPTIC    
WATER TREATMENT    
WITH OR WITHOUT SYRUP ROOM    
THERMAL PRESERVATION    
INDIVIDUAL DESIGNS    
TOP SOFT DRINKS MANUFACTURING COMPANIES IN THE WORLD    
MANUFACTURING PROCESS OF SOFT DRINKS    
SYRUPS:-    
THE SEQUENCES OF PROCESSES IN COLD DRINKS ARE GIVEN BELOW:-    
PREPARATION OF COLD DRINK:-    
PREPARATION OF SUGAR SYRUP AT 65O BRIX:
DIFFERENT SIZES OF COLD DRINK BOTTLES:-
PREPARATION OF SUGAR SYRUPS AT 68O BRIX    
OPERATE AS IN THE PRECEDING METHOD, USING THE FOLLOWING FORMULATION:    
THE  ABOVE  SYRUP  MUST  HAVE  THE  FOLLOWING  SPECIFIC GRAVITY.    
SWEETENERS (SUCROSE):-    
COLD DRINKS & CARBONATED BEVERAGES:-    
WATERS:-    
SPARKLING
CARBONATED WATER:-    
SODA:-    
SELTZER WATER:-    
CARBONATED BEVERAGE INGREDIENTS:-    
WATER:-    
CARBON DIOXIDE:-    
PREPARATION OF CARBON DIOXIDE:-    
CARBON DIOXIDE CONTENT IN BEVERAGES:-    
MEASUREMENT OF CARBON DI-OXIDE VOLUME:-    
CARBONATION PRINCIPLE:-    
ADDITION OF CARBON DI-OXIDE:-    
PRESSURE-TEMPERATURE RELATIONSHIP:-    
LOSSES OF CARBON DI-OXIDE:-    
FLAVOUR INGREDIENTS FOR CARBONATED BEVERAGES:-    
CARBONATED BEVERAGES FORMULATIONS:-    
SYRUPS:-    
BEVERAGE:    
FORMULATION FOR ORANGE TYPE (GOLD SPOT TYPE)    
ORANGE - BEVERAGE BASE    
ORANGE SYRUP    
ORANGE SODA SYRUP    
BEVERAGE:-    
FORMULATION FOR LIMCA TYPE    
LEMON-LIME EXTRACT FORMULA    
CITRON SODA (LIMCA TYPE)    
FORMATION FOR CAMPA COLA TYPE    
CAMPA COLA FLAVOUR EMULSION:-    
CAMPA COLA SYRUP:-    
CAMPA COLA FLAVOR CONCENTRATE    
CAMPA COLA TYPE SYRUP:-    
CAMPA COLA TYPE FLAVOR    
CAMPA COLA TYPE:-    
SODA WATER FORMULATION    
GRAMS FOR 26.5 GALLONS    
GENERAL FORMULATION OF SOFT DRINK    
SUGGESTED FORMULATIONS    
(1)  CAMPA COLA TYPE SYRUP:-    
(2)  LIMCA TYPE SYRUP:-    
(3)  ORANGE TYPE SYRUP (GOLD SPOT TYPE):-    
(4)  SODA WATER:-    
BOTTLING OF COLD DRINK    
PRECAUTIONS    
PROCESS FLOW DIAGRAM    
SUPPLIERS OF RAW MATERIALS    
PET PREFORMS    
CITRIC ACID    
FOOD COLOURS    
SUPPLIERS OF PLANT AND MACHINERY    
STORAGE TANKS    
COOLING TOWER    
FILTER PRESS    
BOILERS    101
FILLING MACHINE    
COMPRESSORS    
CHILLER    
LABORATORY EQUIPMENTS    
MATERIAL HANDLING EQUIPMENTS    
INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS    
        
APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET