Detailed Project Report on solar module manufacturing unit (10 mw/year)

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SOLAR MODULE MANUFACTURING UNIT (10 MW/YEAR) [CODE NO.3671]

A photovoltaic (in short PV) module is a packaged; connect assembly of typically 6×10 solar cells. Solar Photovoltaic panels constitute the solar array of a photovoltaic system that generates and supplies solar electricity in commercial and residential applications. Each module is rated by its DC output power under standard test conditions, and typically ranges from 100 to 365 watts A single solar module can produce only a limited amount of power; most installations contain multiple modules. A photovoltaic system typically includes a panel or an array of solar modules, a solar inverter, and sometimes a battery and/or solar tracker and interconnection wiring.The price of solar power, together with batteries for storage, has continued to fall so that in many countries it is cheaper than ordinary fossil fuel electricity from the grid (there is "grid parity")., Solar panel refers to a panel designed to absorb the sun's rays as a source of energy for generating electricity or heating.A photovoltaic (PV) module is a packaged, connect assembly of typically 6×10 solar cells. Solar Photovoltaic panels constitute the solar array of a photovoltaic system that generates and supplies solar electricity in commercial and residential applications. Each module is rated by its DC output power under standard test conditions, and typically ranges from 100 to 365 watts.

COST ESTIMATION

Plant Capacity           34 KW/Day
Land & Building (4000 sq.mt.)     Rs. 5.38 Cr
Plant & Machinery                     Rs. 2.63 Cr
Working Capital for 2 Months    Rs. 3.36 Cr
Total Capital Investment             Rs. 11.77 Cr
Rate of Return           33%
Break Even Point            57%


INTRODUCTION
SOLAR PHOTO VOLTAIC (SPV) MODULE
CONSTRUCTION OF PV MODULE
PV CELLS
A MONOCRYSTALLINE SOLAR CELL
GLASS
FRAME
EVA FILM
BACK SHEET
JUNCTION BOX
BYPASS DIODES
NUMBER OF CELLS IN MODULE
SOLAR PV MODULE SPECIFICATION
(A) MECHANICAL SPECIFICATION
(B) ELECTRICAL SPECIFICATION
TYPES OF SOLAR PV MODULE
CRYSTALLINE SILICON PV MODULE
(I) SINGLE CRYSTALINE (MONO-CRYSTALLINE)
CONSTRUCTION
TECHNICAL SPECIFICATION
ADVANTAGES OF MONOCRYSTALLINE PV MODULE
DISADVANTAGES
APPLICATIONS OF MONOCRYSTALLINE SOLAR PANELS
(II) POLY-CRYSTALLINE (MULTI CRYSTALLINE)
CONSTRUCTION
ADVANTAGES OF POLYCRYSTALLINE PV MODULE
DISADVANTAGES OF POLYCRYSTALLINE SOLAR PANELS
APPLICATIONS OF POLYCRYSTALLINE SOLAR PANELS
ADVANTAGES OF PV PANNEL
DISADVANTAGES OF PV PANNEL
USES AND APPLICATION OF PV POWER PLANT
APPLICATIONS OF MONOCRYSTALLINE SOLAR PANELS
APPLICATIONS OF POLYCRYSTALLINE SOLAR PANELS
EXAMPLES OF SOME APPLICATIONS OF PHOTOVOLTAICS ARE
   THE FOLLOWING:
AGRICULTURE
INDUSTRY, TELECOMMUNICATIONS & PUBLIC SERVICES
HEALTH
RESIDENTIAL
B.I.S. SPECIFICATION
PROCESS FLOW CHART FOR SOLAR PANEL
FABRICATION PROCESS OF MONOCRYSTALLINE SOLAR PV MODULE
A. SOLAR CELL
B. EVA (ETHYLENE VINYL ACETATE)
ENCAPSULANT’S (EVA) REQUIREMENTS:
C. BACKSHEET
REQUIREMENTS OF REAR SURFACE:
D. GLASS
REQUIREMENTS:-
E. JUNCTION BOX WITH BYPASS DIODES AND CONNECTING
   CABLES JUNCTION
CABLES JUNCTION BOX CONSISTS OF THE FOLLOWING:-
F. CONNECTING RIBBON TWO TYPES OF CONNECTING RIBBON ARE
G. SILICONE SEALANT
SEALANT
H. SHORT AND LONG FRAMES (BACKBONE OF THE MODULE STRUCTURE)
PLANT AND MACHINERY
(1) CELL TESTER
(2) TABBING & STRINGING MACHINE
(3) LAYUP MACHINE
(4) MODULE LAMINATOR
(5) MODULE TESTER
(6) LASER INSPECTION MACHINE
MARKET POSITION/OVERVIEW
INDIA – POTENTIAL
ANNUAL INSOLATION
OPPORTUNITIES IN THE INDIAN SOLAR MODULE SEGMENT
OPPORTUNITIES IN THE GLOBAL SOLAR MODULE SEGMENT
DEMAND FOR SOLAR PV MODULES BY YEAR (GW)
INDIA HAS A CHANCE TO BE LEADER PV MODULE MANUFACTURING BY 2020
WHY SHOULD WE PRODUCE PV MODULES IN INDIA?
DOES IT MAKE ECONOMIC SENSE TO SET UP PV MODULE CAPACITY IN INDIA?
WHAT IS A REALISTIC INDIAN SOLAR ENERGY INSTALLATION TARGET BY 2022?
WHAT GREENTECH MEDIA SAYS ABOUT INDIA’S ATTRACTIVENESS
   IN PV MODULE MANUFACTURING?
HOW BIG IS THIS OPPORTUNITY?
WHEN CAN INDIA BE A LEADER IN PV MODULE MANUFACTURING?
SOLAR INDUSTRY WISHES BIG GROWTH NEXT YEAR
WE RECOMMEND
MORE FROM THE AUTHOR
INDIA SOLAR PHOTOVOLTAIC MARKET OUTLOOK, 2022
FUTURE GROWTH OF SOLAR IN INDIA
MODULE EXPORT DATA
BIFACIAL MODULE EXPORT 2018
TRENDS
MAJOR CONSTRAINT
BIFACIAL TECHNOLOGY TRENDS
SUPPLY-DEMAND FORECAST OF BIFACIAL MODULES
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF SOLAR PV MODULE
SUPPLIERS OF RAW MATERIAL FOR SOLAR PV MODULE
SUPPLIERS OF SOLAR CELL
SUPPLIERS OF EVA ENCAPSULATE
SUPPLIERS OF TEMPERED GLASS
SUPPLIERS OF ALUMINIUM FRAMER
SUPPLIERS OF JUNCTION BOX
SUPPLIERS OF SILICON GEL
SUPPLIERS OF THERMO PLASTIC BACK SHEET
SUPPLIERS OF PLANT AND MACHINERY FOR SOLAR PV MODULE
SUPPLIERS OF COMPELETE PRODUCTION PLANT FOR PV PANNEL
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS

APPENDIX – A:

01.   PLANT ECONOMICS
02.   LAND & BUILDING
03.   PLANT AND MACHINERY
04.   OTHER FIXED ASSESTS
05.   FIXED CAPITAL
06.   RAW MATERIAL
07.   SALARY AND WAGES
08.   UTILITIES AND OVERHEADS
09.   TOTAL WORKING CAPITAL
10.   TOTAL CAPITAL INVESTMENT
11.   COST OF PRODUCTION
12.   TURN OVER/ANNUM
13.   BREAK EVEN POINT
14.   RESOURCES FOR FINANCE
15.   INSTALMENT PAYABLE IN 5 YEARS
16.   DEPRECIATION CHART FOR 5 YEARS
17.   PROFIT ANALYSIS FOR 5 YEARS
18.   PROJECTED BALANCE SHEET FOR (5 YEARS)

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