Detailed Project Report on solar water heater manufacturing plant

SOLAR WATER HEATER MANUFACTURING PLANT
[CODE NO. 3227]  


A Solar Water Heater is a device that uses solar energy to heat water for domestic, commercial, and industrial needs. Heating of water is the most common application of solar energy in the world. A typical solar water heating system can save up to 1500 units of electricity every year, for every 100 litres per day of solar water heating capacity

Basic Working Principle

The Sun’s rays fall on the collector panel (a component of solar water heating system). A black absorbing surface (absorber) inside the collector absorbs solar radiation and transfers the heat energy to water flowing through it. Heated water is collected in a tank which is insulated to prevent heat loss. Circulation of water from the tank through the collectors and back to the tank continues either automatically due to thermo siphon effect or through a circulation pump.

COST ESTIMATION

Plant  Capacity                                                   :       3.00 Nos/day        
land & Building (2500 sq.mtrs)                      :       Rs. 2.07  Cr
Plant & Machinery                                              :       Rs. 45.70 Lacs
Working Capital for 2 Months                          :      Rs. 1.40  Cr
Total Capital Investment                                  :       Rs. 4.19  Cr
Rate of Return                                                   :        39%
Break Even Point                                              :         53%


INTRODUCTION    
BASIC WORKING PRINCIPLE    
TYPES OF SOLAR WATER HEATING SYSTEM    
GENERALLY THREE TYPES OF SOLAR WATER HEATER ARE AVAILABLE
IN THE MARKET    
WORKING PRINCIPLE OF EVACUATED SOLAR TUBE SYSTEM    
BENEFITS OF SOLAR EVACUATED TUBE SYSTEMS    
COMPONENTS OF SOLAR WATER HEATING SYSTEM    
(A) FLAT PLATE COLLECTOR    
(B) EVACUATED TUBE COLLECTOR    
STORAGE TANK    
PIPING:    
MOUNTING:    
SALIENT FEATURES OF SOLAR WATER HEATING SYSTEM    
ADVANTAGES OF SWH    
LIMITATIONS OF SWH    
DOMESTIC SOLAR WATER HEATING SYSTEM    
A) THERMOSYPHON SYSTEM    
B) FORCED CIRCULATION SYSTEM    
USES AND APPLICATIONS    
SOME OF THE MAJOR APPLICATIONS OF SOLAR WATER HEATING
   SYSTEMS ARE AS FOLLOWS:-    
B.I.S. SPECIFICATION    
MANUFACTURING PROCESS FLAT    
PLAT SOLAR WATER HEATER    
(A) FABRICATION PROCESS OF COLLECTOR    
(C) FABRICATION PROCESS OF STORAGE TANK    
(C) STANDS FOR COLLECTOR AND TANK    
QUALITY CONTROL    
(A) FOR COLLECTOR    
COVER PLATE:    
COLLECTOR BOX:    
ABSORBER:    
COLLECTOR BOX INSULATION:    
GASKETS AND GROMMETS:    
ASSEMBLY OF COLLECTORS:    
STORAGE TANK (HOT WATER):    
TESTING –    
MARKING –    
PROCESS FLOW CHART    
GLOBAL MARKET POSITION    
COUNTRIES WITH THE HIGHEST SOLAR WATER HEATING CAPACITY    
SOLAR THERMAL HEATING AND COOLING    
GLAZED AND UNGLAZED SYSTEMS    
CHINA    
UNITED STATES    
GERMANY    
TURKEY    
SOLAR WATER HEATING SYSTEMS    
(GLOBAL EXPERIENCES)    
INTRODUCTION    
NEED FOR SWHS    
STATUS AND TRENDS: GLOBAL AND INDIAN EXPERIENCES    
EXPERIENCE OF UNDP–GEF WITH SWHS PROJECTS    
EXPERIENCE OF REEEP WITH SWHS PROJECTS    
CURRENT STATUS IN INDIA    
POLICIES THAT INFLUENCE SWHS    
ESCO-BASED MODEL FOR SWH PROMOTION    
INDIA’S POLICIES FOR SWHS AND THE JAWAHARLAL NEHRU
NATIONAL SOLAR MISSION    
UNDP–GEF PROJECT ON SOLAR WATER HEATING IN INDIA    
BARRIERS IN WIDESPREAD ADOPTION OF SWHS    
MARKET BARRIERS    
TECHNICAL BARRIERS    
CONCLUSIONS    
SOLAR WATER HEATER MANUFACTURING    
COMPANIES IN INDIA    
TOP 10 INDIAN SOLAR WATER HEATER MANUFACTURERS & SUPPLIERS    
INTER SOLAR SYSTEM – BEST SOLAR WATER HEATER MANUFACTURING COMPANY IN INDIA    
PRICE OF INTER SOLAR SYSTEMS SOLAR WATER HEATING SYSTEMS
IN INDIA    
RACOLD SOLAR WATER HEATING SYSTEM    
MBSL – SOLAR WATER HEATER MANUFACTURING COMPANY    
SUPPLIERS OF RAW MATERIALS    
SS SHEET    
SUPPLIERS OF COPPER SHEET AND COPPER TUBE    
ALUMINIUM SECTIONS    
ALUMINIUM SHEET    
SUPPLIERS OF G.I PIPE FITTING    
SUPPLIERS OF GAKET AND GROMATES    
SUPPLIERS OF GLASS WOOL    
SUPPLIERS OF COMPLETE PLANT AND MACHINERIES    
PUNCHING PRESS    
POWER PRESS    
SHEARING MACHINE    
ROLLING MACHINE    
FLYPRESS    
BENDING MACHINE    108
MIG WELDING MACHINE    
ARC WELDING MACHINE    
PAINTING EQUIPMENT    
POWER TRANSFORMERS    
ELECTRICAL PANEL    
AIR POLLUTION CONTROL EQUIPMENTS    
AIR COMPRESSORS    
WEIGHING MACHINE (PLATFORM TYPE)    
MATERIAL HANDLING EQUIPMENTS    
FIRE FIGHTING EQUIPMENTS    
                            
APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET