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    Detailed Project Report on solar water heater

    Detailed Project Report on solar water heater
    Detailed Project Report on solar water heater
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      SOLAR WATER HEATER
      [CODE NO.3983]  
       
       
       
      A Solar Water Heater is a device that uses solar energy to heat water for domestic, commercial, and industrial needs. Heating of water is the most common application of solar energy in the world. A typical solar water heating system can save up to 1500 units of electricity every year, for every 100 litres per day of solar water heating capacity.
       
       
      Basic Working Principle
       
      The Sun’s rays fall on the collector panel (a component of solar water heating system). A black absorbing surface (absorber) inside the collector absorbs solar radiation and transfers the heat energy to water flowing through it. Heated water is collected in a tank which is insulated to prevent heat loss. Circulation of water from the tank through the collectors and back to the tank continues either automatically due to thermo siphon effect or through a circulation pump.
       
       
       
      Figure 1: Working of SWH System
       
       
       
      COST ESTIMATION
       
       
      Plant Capacity            40 Nos/Day  
      Land & Building (2500 sq.mt.)  Rs. 2.92 Cr    
      Plant & Machinery                    Rs. 46 Lac 
      Working Capital for 2 Months    Rs. 5.73 Cr 
      Total Capital Investment          Rs. 9.38 Cr 
      Rate of Return                          43%
      Break Even Point                      46%
       
       
      INTRODUCTION
      BASIC WORKING PRINCIPLE
      FIGURE 1: WORKING OF SWH SYSTEM
      TYPES OF SOLAR WATER HEATING SYSTEM
      GENERALLY THREE TYPES OF SOLAR WATER HEATER ARE 
          AVAILABLE IN THE MARKET
      FIG 2: FLAT PLATE COLLECTER SYSTEM
      FIG 3: EVACUATED TUBE COLLECTOR SYSTEM
      WORKING PRINCIPLE OF EVACUATED SOLAR TUBE SYSTEM
      BENEFITS OF SOLAR EVACUATED TUBE SYSTEMS
      COMPONENTS OF SOLAR WATER HEATING SYSTEM
      (A) FLAT PLATE COLLECTOR
      FIGURE 5: FLAT PLATE COLLECTOR
      (B) EVACUATED TUBE COLLECTOR
      FIG 6: EVACUATED TUBE COLLECTOR
      2. STORAGE TANK:
      FIG 7: STORAGE TANK
      3. PIPING:
      FIG 8: PIPING
      4. MOUNTING:
      FIG 9: MOUNTING
      SALIENT FEATURES OF SOLAR WATER HEATING SYSTEM
      ADVANTAGES OF SWH
      LIMITATIONS OF SWH
      DOMESTIC SOLAR WATER HEATING SYSTEM
      A) THERMOSYPHON SYSTEM
      A) FORCED CIRCULATION SYSTEM
      USES AND APPLICATIONS
      B.I.S. SPECIFICATION
      PROCESS FLOW CHART
      MANUFACTURING PROCESS FLAT PLAT SOLAR WATER HEATER
      (A) FABRICATION PROCESS OF COLLECTOR
      (B) FABRICATION PROCESS OF STORAGE TANK
      (C) STANDS FOR COLLECTOR AND TANK
      QUALITY CONTROL
      (A) FOR COLLECTOR
      1. COVER PLATE:
      2. COLLECTOR BOX:
      3. ABSORBER
      4. COLLECTOR BOX INSULATION
      5. GASKETS AND GROMMETS
      6. ASSEMBLY OF COLLECTORS
      7. STORAGE TANK (HOT WATER)
      THICKNESS OF SHEET
      TESTING:
      MARKING:
      MARKET POSITION
      COUNTRIES WITH THE HIGHEST SOLAR WATER HEATING CAPACITY
      A SOLAR WATER HEATER AND A SCHEMATIC OF A SOLAR THERMAL 
          HEATING SYSTEM.
      SOLAR THERMAL HEATING AND COOLING
      GLAZED AND UNGLAZED SYSTEMS
      CHINA
      UNITED STATES
      GERMANY
      TURKEY
      COUNTRIES WITH THE HIGHEST SHARE OF SOLAR WATER HEATING COLLECTORS GLOBAL CAPACITY
      SOLAR WATER HEATING SYSTEMS
      INTRODUCTION
      NEED FOR SWHS
      STATUS AND TRENDS: GLOBAL AND INDIAN EXPERIENCES
      EXPERIENCE OF UNDP–GEF WITH SWHS PROJECTS
      EXPERIENCE OF REEEP WITH SWHS PROJECTS
      CURRENT STATUS IN INDIA
      POLICIES THAT INFLUENCE SWHS
      ESCO-BASED MODEL FOR SWH PROMOTION
      INDIA’S POLICIES FOR SWHS AND THE JAWAHARLAL NEHRU 
          NATIONAL SOLAR MISSION
      UNDP–GEF PROJECT ON SOLAR WATER HEATING IN INDIA
      BARRIERS IN WIDESPREAD ADOPTION OF SWHS
      MARKET BARRIERS
      TECHNICAL BARRIERS
      CONCLUSIONS
      SOLAR WATER HEATER MANUFACTURING COMPANIES IN INDIA
      TOP INDIAN SOLAR WATER HEATER MANUFACTURERS & SUPPLIERS
      INTER SOLAR SYSTEM – BEST SOLAR WATER HEATER MANUFACTURING COMPANY IN INDIA
      PRICE OF INTER SOLAR SYSTEMS SOLAR WATER HEATING SYSTEMS 
          IN INDIA
      RACOLD SOLAR WATER HEATING SYSTEM
      TATA POWER SOLAR SYSTEMS LTD
      EMMVEE
      ICOMM TELE LTD
      INDOSOLAR LTD
      KOTAK URJA PVT. LTD.
      MBSL – SOLAR WATER HEATER MANUFACTURING COMPANY
      PHOTON ENERGY SYSTEMS LTD.
      PLANT LAYOUT
      SUPPLIERS OF SOLAR WATER HEATER
      SUPPLIERS OF RAW MATERIALS
      SUPPLIERS OF SS SHEET
      SUPPLIERS OF COPPER SHEET AND COPPER TUBE
      SUPPLIERS OF ALUMINIUM SECTIONS
      SUPPLIERS OF ALUMINIUM SHEET
      SUPPLIERS OF G.I PIPE FITTING
      SUPPLIERS OF GASKET AND GROMMET
      SUPPLIERS OF GLASS WOOL
      SUPPLIERS OF COMPELETE PLANT
      SUPPLIERS OF PUNCHING PRESS
      SUPPLIERS OF POWER PRESS
      SUPPLIERS OF SHEARING MACHINE
      SUPPLIERS OF ROLLING MACHINE
      SUPPLIERS OF FLYPRESS
      SUPPLIERS OF BENDING MACHINE
      SUPPLIERS OF MIG WELDING MACHINE
      SUPPLIERS OF ARC WELDING MACHINE
      SUPPLIERS OF PAINTING EQUIPMENTS
      SUPPLIERS OF POWER TRANSFORMERS
      SUPPLIERS OF ELECTRICAL PANEL
      SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
      SUPPLIERS OF AIR COMPRESSORS
      SUPPLIERS OF PLATFORM WEIGHING MACHINE
      SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
      SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
       
      APPENDIX – A:
       
      01. PLANT ECONOMICS
      02. LAND & BUILDING
      03. PLANT AND MACHINERY
      04. OTHER FIXED ASSESTS
      05. FIXED CAPITAL
      06. RAW MATERIAL
      07. SALARY AND WAGES
      08. UTILITIES AND OVERHEADS
      09. TOTAL WORKING CAPITAL
      10. TOTAL CAPITAL INVESTMENT
      11. COST OF PRODUCTION
      12. TURN OVER/ANNUM
      13. BREAK EVEN POINT
      14. RESOURCES FOR FINANCE
      15. INSTALMENT PAYABLE IN 5 YEARS
      16. DEPRECIATION CHART FOR 5 YEARS
      17. PROFIT ANALYSIS FOR 5 YEARS
      18. PROJECTED BALANCE SHEET FOR (5 YEARS)
       
       

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