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    Detailed Project Report on solid wood manufacturing unit, seasoning plant, bio brick (integrated unit)

    Detailed Project Report on solid wood manufacturing unit, seasoning plant, bio brick (integrated unit)
    Detailed Project Report on solid wood manufacturing unit, seasoning plant, bio brick (integrated unit)
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      SOLID WOOD MANUFACTURING UNIT, SEASONING PLANT, BIO BRICK (INTEGRATED UNIT)
      [CODE NO. 3969]  
       
       
      The term wooden furniture is used for articles of daily use in dwelling house, place of business, public building and includes items such as chairs, tables, beds, safes, sofa etc. almirahs, cabinets, etc. are made of wood.
       
      The furniture making is an ancient art in India before centuries, the expertise of India in manufacturing furniture was accepted by all the parts of the world.
       
      The use of furniture was known to man even as early as 3000 B.C. There is evidence to believe that the ancient sumerians, babylonians, Egyptians and cracks used chairs, stools and beds made of timber. The use of wood for furniture making is, however an art and skill of a carpenter. All these can be achieved by a carpenter, using best tool and machine with sequence operation performed. In olden days, when science was not developed as present days wood furniture was making by a art using hand tools.
       
       
      COST ESTIMATION
       
      Plant  Capacity              :       320 Nos/day                     
      Land & Building (6000 Sq.MT) : Rs. 82.00 Lacs
      Plant & Machinery : Rs. 15.00 Lacs
      Working Capital for 2 Month : Rs  5.69 Cr
      Total Capital Investment : Rs. 6.70 Cr 
      Rate of Return : 43%
      Break Even Point : 43%
       
       
      INTRODUCTION
      BIO BRICKS
      ADVANTAGE OF WOOD ASH BRICK
      OBJECT OF SEASONING
      METHODS OF STACKING
      THE ONE AND NINE METHODS OF STACKING SLEEPERS
      CLOSE CRIB METHOD
      CLOSE CRIB METHOD
      FENCE POST STACKING
      SEASONING METHOD
      (I) AIR SEASONING OR NATURAL SEASONING.
      (II) KILN SEASONING OR ARTIFICIAL SEASONING.
      WOOD FURNITURE MARKET IN INDIA
      PLYWOOD IS CONSTITUTING LARGE SHARE OF WOODEN FURNITURE 
          MARKET IN INDIA
      OVERVIEW OF BUILDING CONSTRUCTION IN INDIA
      GROWTH OF CONSTRUCTION INDUSTRY: INDIAN STORY
      CONSTRUCTION INDUSTRY
      DEMAND OF RAW MATERIAL
      POLLUTION AND DESTRUCTION OF NATURE
      PROCESS OF MANUFACTURE OF WOODEN FURNITURE
      FEEDING SPEED OF SAWS IS DETERMINED AS FOLLOWS:
      (A) FOR CIRCULAR SAW U = UZ  NZ/1000
      (B) FOR BAND SAW U = 60U X U/T
      WOOD WORKING PROCESSES
      FLOW DIAGRAM FOR WOOD FURNITURE MANUFACTURING
      HAZARDS AND PRECAUTIONS
      MACHINING SAFETY
      BAND SAW
      TABLE SAW
      SPECIFIC GUIDELINES ARE AS FOLLOWS:
      PUSH STICKS
      FEATHER BOARDS AND COMBS
      ROUTER
      JOINTER
      SHAPER
      LATHE
      RIPSAW
      RADIAL ARM SAW
      PROCESS FLOW DIAGRAM OF WOODEN FURNITURE
      DIFFERENT WAYS FOR SEASONING WOOD
      MOISTURE CONTENT OF WOOD
      KILN SEASONING
      AIR DRYING
      SOLAR DRYING
      MICROWAVE SEASONING
      MANUFACTURE OF BIO BRICKS
      MANUFACTURING PROCESS OF WOOD ASH BRICKS
      SIEVING OF MATERIAL
      MIXING OF MATERIALS
      MOULDING OR SHAPING OF BRICKS
      DRYING OF BRICKS
      FIRING OF BRICKS
      TESTING OF BRICKS
      MATERIALS SELECTION OF INGREDIENTS OF WOOD ASH BRICKS
      WOOD ASH
      CHARACTERISTICS OF WOOD ASH
      CHEMICAL PROPERTIES
      PHYSICAL PROPERTIES
      TESTING OF WOOD ASH BRICKS
      WEIGHT OF DRY BLOCK
      SIZE OF BLOCK
      COMPRESSIVE STRENGTH
      WATER ABSORPTION
      EFFLORESCENCE TEST
      PROCESS FLOW DIAGRAM OF BIO BRICKS
      PRINCIPLES OF PLANT LAYOUT
      PLANT LOCATION FACTORS
      PRIMARY FACTORS
      1.   RAW-MATERIAL SUPPLY:
      2.   MARKETS:
      3.   POWER AND FUEL SUPPLY:
      4.   WATER SUPPLY:
      5.   CLIMATE:
      6.   TRANSPORTATION:
      7.   WASTE DISPOSAL:
      8.   LABOR:
      9.   REGULATORY LAWS:
      10.  TAXES:
      11.  SITE CHARACTERISTICS:
      12.  COMMUNITY FACTORS: 58
      13.  VULNERABILITY TO WARTIME ATTACK:
      14.  FLOOD AND FIRE CONTROL:
      EXPLANATION OF TERMS USED IN THE PROJECT REPORT
      1. DEPRECIATION:
      2. FIXED ASSETS:
      3. WORKING CAPITAL:
      4. BREAK-EVEN POINT:
      5. OTHER FIXED EXPENSES:
      6. MARGIN MONEY:
      8. TOTAL LOAD:
      9.   LAND AREA/MAN POWER RATIO:
      PROJECT IMPLEMENTATION SCHEDULES
      INTRODUCTION
      PROJECT HANDLING
      PROJECT SCHEDULING
      PROJECT CONSTRUCTION SCHEDULE
      TIME SCHEDULE
      SUPPLIERS OF PLANT AND MACHINERY
      SUPPLIERS OF WOOD SEASONING PLANT
      SUPPLIERS OF RAW MATERIALS
       
       
      APPENDIX – A:
       
       1.  COST OF PLANT ECONOMICS  
       2.  LAND & BUILDING                                 
       3.  PLANT AND MACHINERY                             
       4.  FIXED CAPITAL INVESTMENT                         
       5.  RAW MATERIAL                                     
       6.  SALARY AND WAGES                                 
       7.  UTILITIES AND OVERHEADS                         
       8.  TOTAL WORKING CAPITAL                           
       9.  COST OF PRODUCTION                               
      10.  PROFITABILITY ANALYSIS                           
      11.  BREAK EVEN POINT                                 
      12.  RESOURCES OF FINANCE                       
      13.  INTEREST CHART                                   
      14.  DEPRECIATION CHART                               
      15.  CASH FLOW STATEMENT                               
      16.  PROJECTED BALANCE SHEET      
       
       
       

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