Detailed Project Report on sorbitol (70%) manufacturing unit

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SORBITOL 70% MANUFACTURING UNIT

[CODE NO 3978]

Sorbitol or glucitol as it is sometimes is a slow-metabolizing sugar alcohol derived from fruits, corn and seaweed is a low calorie sugar known as a sugar alcohol or polyol. It is found naturally in foods including prunes and apricots; is made commercially; where its uses include products retain moisture, as an ingredient in chewing gum and sugar free sweets and as an ingredient in some medicines. It's a sugar substitute found in foods such as frozen desserts, sugar-free chewing gum and dietetic candies. Sorbitol is used as a thickener and moisturizer in beauty products.

Sorbitol is a sugar alcohol, C6H14O6 found in nature as the sweet constituent of many berries and fruits best known from Sorbus aucuparia (Rowan or European Rowan) from which it was isolated for the first time in 1872. Mid 1950s, sorbitol large scale manufacture began due to new applications, such as humectant in cosmetology and sugar substitute in non cariogenic confectionery.

Sorbitol is very similar to glucose, but unlike glucose, it acts as a laxative by being absorbed very slowly into the blood. As a consequence of this slow absorption as it passes through the gut, the sorbitol tends to hold onto some water. This then increases the moisture content of the stools which leads to easier passage from the body. Sorbitol is a sugar alcohol (C6H1406), which is otherwise known as glucitol. It is a white odorless powder that is sweet in taste. Sorbitol is found to be around 60% as sweet as sugar. As it is very low in calories, when compared to sugar, sorbitol is used as a sugar substitute in a wide range of products, including diabetic products to diet drinks, sugar free candies, gums, chocolates, etc.

COST ESTIMATION

Plant Capacity 100 MT/Day

Land & Building (12141 sq.mt.) US$ 9.42 Lac

Plant & Machinery US$ 1.80 Cr.

Working Capital for 1 Month US$ 11.40 Lacs

Total Capital Investment US$ 2.01 Cr

Rate of Return 26%

Break Even Point 60%

INTRODUCTION

SYNONYMS

CRYSTALLINE PROPERTIES

PROPERTIES

PHYSICAL PROPERTIES OF SORBITOL

TABLE I PHYSICAL PROPERTIES OF SORBITOL SOLUTIONS

TABLE – II PHYSICAL PROPERTIES OF SORBITOL

BIOLOGICAL PROPERTIES

CHEMICAL PROPERTIES

ESTERIFICATION

REDUCTION

STARCH

TYPES OF STARCHES

MAIZE STARCH

FUNCTION OF MAIZE STARCH

SPECIFICATION OF MAIZE STARCH

TAPIOCA STARCH

SPECIFICATIONS (SORBITOL 70% USP)

POTENTIAL BENEFITS AND RISKS

TABLE: - BELOW OUTLINES THE POTENTIAL RISKS AND BENEFITS

OF SORBITOL.

SORBITOL DANGERS

USES AND APPLICATION

COSMETIC & PERSONAL CARE:

PHARMACEUTICAL INDUSTRY:

CHEMICAL INDUSTRY:

FOOD INDUSTRY:

OTHERS APPLICATIONS:

DEXTROSE MONOHYDRATE

FOOD APPLICATION:

INDUSTRIAL APPLICATION:

MARKET POSITION OF SORBITOL

GLOBAL SORBITOL MARKET, BY FUNCTION

GLOBAL SORBITOL MARKET, BY FORM 34

GLOBAL SORBITOL MARKET, BY APPLICATION

SEGMENTATION

BY TYPE ANALYSIS

BY APPLICATION ANALYSIS

REGIONAL ANALYSIS

INDUSTRY KEY PLAYERS

PRODUCT INSIGHTS

END-USE INSIGHTS

DOWNSTREAM OPPORTUNITIES INSIGHTS

APPLICATION INSIGHTS

REGIONAL INSIGHTS

SORBITOL MARKET SHARE INSIGHTS

LIST OF MANUFACTURERS/SUPPLIERS OF SORBITOL

INDIAN MANUFACTURER

INTERNATIONAL MANUFACTURERS OF SORBITOL

SELECTED PRODUCER OF STARCH

GRADES OF SORBITOL

CONTAINER AND REGULATION

MANUFACTURING PROCESS

RAW MATERIALS

PROCESS DESCRIPTION

MAIZE STORAGE, MAIZE PRECLEANING, RECEIVING AND WEIGHING

MAIZE STEEPING

SULPHUR WATER GENERATION

COARSE GRINDING AND DE-GERMINATION

FINE MILLING ,FIBRE WASHING AND DRYING

STARCH SEPARATION

GLUTEN DEWATERING AND DRYING

LIQUID GLUCOSE PLANT AND SORBITOL PLANT

SORBITOL PROCESS FLOW DIAGRAM

MANUFACTURE OF SORBITOL FROM MAIZE STARCH

CONVERSION OF MAIZE STARCH INTO LIQUID GLUCOSE

RAW MATERIALS

CONVESRSION OF LIQUID GLUCOSE/DEXTROSE INTO SORBITOL

DETAIL OF ACID ENZYME HYDROLYSIS

STARCH MAKE - UP TANK

ACID HYDROLYSIS

FILTRATION

FILTRATION & EVAPORATION

COOLING

SACCHARIFICATION

DECOLORISATION & FILTRATION

ACTIVE CARBON TREATMENT AND FILTRATION

FILTER

PROCESS FLOW DIAGRAM

PLANT LAYOUT

SUPPLIERS OF PLANT AND MACHINERY

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF MAIZE STARCH

SUPPLIERS OF NITROGEN GAS

SUPPLIERS OF ACTIVATED CARBON

SUPPLIERS OF NICKEL CATALYSTS

SUPPLIERS OF MAGNESIUM METAL POWDER

SUPPLIERS OF CAUSTIC SODA

TURNKEY CONSULTANTS

ETP PLANT MANUFACTURE/SUPPLIER

DETAILS OF LABORATORY EQUIPMENTS

LAB TESTING EQUIPMENT

SPECIFICATION OF SORBITOL SOLUTION (70%) FOR COSMETIC INDUSTRY

1 SCOPE

2 REFERENCES

3 REQUIREMENTS

4 PACKING AND MARKING

5 SAMPLING

6 QUALITY OF REAGENTS

TABLES: REQUIREMENTS FOR SORBITOL SOLUTION

DETERMINATION OF TOTAL HEXAHYDRIC ALCOHOLS (AS SORBITOL)

E-1 PRINCIPLE

E-2 REAGENTS

E-3 PROCEDURE

TEST FOR REDUCING SUGARS

F-1 REAGENTS

F-2 PROCEDURE

DETERMINATION OF ARSENIC

G-1 PRINCIPLE

G-2 REAGENTS

G-3 PROCEDURE

DETERMINATION OF HEAVY METALS

H-I PRINCIPLE

H-2 APPARATUS

H-3 REAGENTS

H-4 PROCEDURE

DETERMINATION OF SULPHIDE ASH

J-1 REAGENT

J"2 PROCEDURE

DETERMINATION OF CHLORIDES

K-1 PRINCIPLE

K-2 APPARATUS

K-3 REAGENTS

K-4 PROCEDURE

DETERMINATION OF SULPHATES

L-1 PRINCIPLE

L-2 APPARATUS

L-3 REAGENTS

L-4 PROCEDURE

SAMPLING OF SORBITOL SOLUTION (70 PERCENT)

FOR COSMETIC INDUSTRY

ML GENERAL REQUIREMENTS OF SAMPLING

M.2 SCALE OF SAMPLING

IVL-3 TEST SAMPLES AND REFEREE SAMPLE

M-4 NUMBER OF TESTS

M-5 CRITERIA FOR CONFORMITY

MACHINERY PHOTOGRAPHS

RAW MATERIAL PHOTOGRAPHS

PRODUCT PHOTOGRAPHS

APPENDIX – A:

1. COST OF PLANT ECONOMICS

2. LAND & BUILDING

3. PLANT AND MACHINERY

4. FIXED CAPITAL INVESTMENT

5. RAW MATERIAL

6. SALARY AND WAGES

7. UTILITIES AND OVERHEADS

8. TOTAL WORKING CAPITAL

9. COST OF PRODUCTION

10. PROFITABILITY ANALYSIS

11. BREAK EVEN POINT

12. RESOURCES OF FINANCE

13. INTEREST CHART

14. DEPRECIATION CHART

15. CASH FLOW STATEMENT

16. PROJECTED BALANCE SHEET

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