Detailed Project Report on soya based products (soya bean oils, cattle feed, soya protein, soya lecithin, soya paneer & soya bariya)

 
SOYA BASED PRODUCTS
(SOYABEAN OIL, CATTLE FEED, SOYA PROTEIN, SOYA
LECITHEN, SOYA PANEER & SOYA BARIYA)

 [CODE NO.1879]


     Primitive mills  and presses for extraction  of  oils  from seeds have been in use sevice long.  Mechanization came with the introduction of the hydraulic press by the end  of  the  18th Century.  This too was replaced by the more efficient screw press or expeller towards the end of the last century.

     The  first  chemical  process  applied  to  fats  and   oils (excluding  oxidation in burning) was saponification  for  making soap.   Industrialization  of  oils  and  fats  began  with   the installation  of  a cotton seed oil mill in South  California  in about 1826.


COST ESTIMATION

Plant Capacity                                   SOYA BASED PRODUCTS                
Land & Building (2.3 Acres)            Rs. 5.35  Cr
Plant & Machinery                             Rs  3.21  Cr     
W.C. for 1 Month                                  Rs. 3.10  Cr
Total Capital Investment                   Rs  12.06 Cr          
Rate of Return                                    53%  
Break Even Point                               40%

INTRODUCTION                                            
CHEMICAL FORMULA OF LECITHIN                                
USES AND APPLICATIONS                                    
PROPERTIES AND CHARACTERISTICS                            
NUTRITIVE VALUE OF SOYABEAN                                
PROPERTIES                                            
SPECIFICATIONS OF LECITHINS                                
B I S   SPECIFICATIONS                                        
ISOLATED SOYA PROTEIN                                    
MARKET SURVEY                                            
MARKET POTENTIAL                                        
PRESENT MANUFACTURERS/SUPPLIERS OF SOYABEAN OIL            
RAW MATERIALS                                            
ADVANTAGES OF EXPANDER -EXTRUDER – COOKER                
PRIMARY SOYBEAN PRODUCTS FOR ANIMAL FEEDING                              
MANUFACTURING PROCESS OF SOYABEAN OIL                        
BY PRODUCTS OF REFINING                                            
BY PRODUCTS RECOVERY                                                       
PROCESS FLOW DIAGRAM FOR SOYA BEAN OIL
 EXTRACTION & REFINING                                            
MANUFACTURING PROCESS OF CATTLE FEED                          
PROCESS FLOW DIAGRAM FOR CATTLE FEED                               
MANUFACTURING PROCESS OF PROTEIN FROM SOYABEAN              
SOME PROCESS DETAILS PREPARATION OF SOY PROTEIN
CONCENTRATES & SOY PROTEIN ISOLATES                           
PRODUCTION PROCESSES OF SOYA PROTEIN                               
PROECESS FLOW DIAGRAM    FOR THE MANUFACTURE OF PROTEIN
FROM SOYABEAN                                                
COMMERCIAL PRODUCTION OF LECITHIN                              
MANUFACTURE OF LECITHIN                                     
FLOW SHEET FOR DEGUMMING SOYABEAN OIL AND
LECITHIN PRODUCTION                                     
MANUFACTURING PROCESS OF SOYA PANEER                              
PRESUMPTION AND IMPLEMENTATION                                                        
PROCESS OF MANUFACTURE                                                
SOYMILK                                                           
PREPARATION OF SOY PANEER                                           
PROCESS FLOW SHEET                                                
SOYA-PANEER (TOFU)                                                   
MANUFACTURING PROCESS OF SOYA BARIYAN/NAGGAH                 
RESULTS AND DISCUSSION                                      
PRODUCTION OF PROTEIN ENRICHED READY-TO-EAT FOOD             
FEASIBILITY OF PROCESS                                     
COMPLETE PLANT SUPPLIER FOR SOYA BARIYAN (NUGGETS)              
SOYA NUGGETS PLANT - ECONOMICAL PLANT                          
FOR TEXTURIZED SOYA NUGGETS AND CHUNKS                     
PLANT LAYOUT                                                   
SUPPLIERS OF PLANT & MACHINERIES                             
SUPPLIERS OF  RAW MATERIALS                                   
FOR EXPORT PROCEDURE AND GUIDELINES                           
            

APPENDIX –A

01.    PLANT ECONOMICS                        
02.    LAND & BUILDING                     
03.    PLANT AND MACHINERY                    
04.    OTHER FIXED ASSESTS                    
05.    FIXED CAPITAL                        
06.    RAW MATERIAL                        
07.    SALARY AND WAGES                    
08.    UTILITIES AND OVERHEADS                    
09.    TOTAL WORKING CAPITAL                    
10.    TOTAL CAPITAL INVESTMENT                
11.    COST OF PRODUCTION                    
12.    TURN OVER/ANNUM                        
13.    BREAK EVEN POINT                     
14.    RESOURCES FOR FINANCE                    
15.    INSTALMENT  PAYABLE IN 5 YEARS                
16.    DEPRECIATION CHART FOR 5 YEARS                
17.    PROFIT ANALYSIS FOR 5 YEARS                
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)