Detailed Project Report on soyabean oil

SOYABEAN OIL
[CODE NO. 3120]  


Primitive  mills  and presses for extraction  of  oils  from seeds have been in use sevice long.  Mechanization came with  the introduction  of  the  hydraulic press by the  end  of  the  18th Century.  This too was replaced by the more efficient screw press or expeller towards the end of the last century.

The  first  chemical  process  applied  to  fats  and   oils (excluding  oxidation in burning) was saponification  for  making soap.   Industrialization  of  oils  and  fats  began  with   the installation  of  a cotton seed oil mill in South  California  in about 1826.

The  methods were crude and the product was impure  in  1850 the  use  of caustic soda to remove free acids from the  oil  was introduced  in France.  About this time the millers became  aware of the value of linters (fibre) that clung to the Hulls, and also of the Hulls themselves as cattle feed.

By   1887,   more  scientific  methods  of   refining   were introduced.   In  1983  it  was learned that  the  oil  could  be deodorized by blowing steam through it at high temperatures.   In 1900  the  discovery that oils could be hydrogenated  to  produce fats of different consistencies revolutionised the entire oil and fat   industry.    So   far   no   comprehensive   and   absolute classification of vegetable fats and oils is made though  various schemes have been used based on origin, physical characteristics, composition or use, or combinations of these factors.

They  are  more  commonly  classified  according  to   their capacity  for absorbing iodine i.e. Iodine value.   Those with  a high  proportion  of double bonds are called drying  oils,  those intermediate  in capacity are called semidrying and those of  low capacity  non-drying.  In general the non-drying and  semi-drying oils  are used as foods and as lubricants and the drying oils  as paint and varnish ingredients.  This distinction has never been a very  precise  one  and  is becoming less  so  as  oils  formerly classified  as semi-drying such as soyabean are being  used  more and  more  in paints varnishes and other products that dry  in  a highly satisfactory way.


COST ESTIMATION

Plant  Capacity                             :       10.00 MT./day
Land & Building (800 Sq.Mtr)    :    Rs. 1.00  Cr
Plant & Machinery                        :    Rs. 20.00 Lacs
Working Capital for 1 Month      :    Rs. 71.87 Lacs
Total Capital Investment             :    Rs.  1.96 Cr
Rate of Return                              :    44%
Break Even Point                         :    46%



INTRODUCTION    
USES AND APPLICATIONS    
PROPERTIES    
B.I.S. SPECIFICATION    
OVERVIEW OF EDIBLE OIL INDUSTRY IN INDIA    
MARKET SURVEY    
LIST OF CUSTOMERS FOR SOYBEAN OIL    
ADVANTAGES OF EXPANDER -EXTRUDER - COOKER    
PROCESS OF SOYBEAN OIL EXTRACTION    
PRODUCTION METHOD OF SOYBEAN OIL    
RECOVERY OF OIL FROM SOYBEANS    
QUALITIES OF SOYBEAN OILS AND MEALS EXTRACTED BY DIFFERENT METHODS62
BASIC PROCESSING OPERATIONS    
FLOW SHEET OF SOYBEAN OIL PRODUCTION    
CHEMICAL COMPOSITION OF COMMONLY USED SOYBEAN PRODUCTS
IN ANIMAL DIETS    
FUTURE CHALLENGES OF SOYBEAN UTILISATION IN ANIMAL DIETS    
MANUFACTURING PROCESS OF SOYA BEAN OIL    
BY PRODUCTS OF REFINING    
BY PRODUCTS RECOVERY    
PROCESS FLOW DIAGRAM FOR SOYA BEAN OIL EXTRACTION & REFINING    
MANUFACTURING PROCESS OF CATTLE FEED    
PROCESS FLOW DIAGRAM FOR CATTLE FEED    
SWOT ANALYSIS OF SOYA PROCESSING INDUSTRY    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF RAW MATERIALS    

                                            

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET