Detailed Project Report on stainless steel pipe/tube (polished) in different shapes such as round, ellipse, capsule, square etc

STAINLESS STEEL PIPE/TUBE (POLISHED) IN DIFFERENT SHAPES SUCH AS ROUND, ELLIPSE, CAPSULE, SQUARE ETC.
[CODE NO.3106]  

Stainless steels are iron-based alloys usually containing at least 11.5% chromium. Other elements, nickeI being the most Important, may be added in combination with chromium to obtain special properties.

Stainless steels are highly resistant to corrosive attack and to oxidation at high temperatures. in general, resistance to corrosion and oxidation increases progressively, though not proportionately, with the increase in chromium content.

Stainless steel pipe and tubing are used for a variety of reasons: to resist corrosion and oxidation, to resist high temperatures, for cleanliness and low maintenance costs, and to maintain the purity of materials which come In contact with stainless. The inherent characteristics of stainless steel permits the design of thin wall piping systems without fear of early failure due to corrosion. The use of fusion welding to join such piping eliminates the need for threading.

Type 304 stainless is the most widely used analysis for general corrosive resistant tubing and pipe applications, it is used in chemical plants, refineries, paper mills, and food processing industries. Type 304 has a maximum carbon content of .08%. It is not recommended for use in the temperature range between 800° F and 1650° F due to carbide precipitation at the grain boundaries which can result in inter-granular corrosion and early failure under certain conditions.

Type 304L. Is the same as 304 except that.03% maximum carbon content is maintained which precludes carbon precipitation and permits the use of this analysis in welded assemblies under more severe corrosive conditions. Type 318 is much more resistant to pitting than other chromium nickel alloys due to the addition of 2% to 3% molybdenum. it is particularly valuable wherever acids, brines, sulphur water, seawater or halogen salts are encountered. Type 316 is widely used in the sulphite paper industry and for manufacturing chemical plant apparatus, photographic equipment, and plastics.

COST ESTIMATION

Plant  Capacity                               :       4.00 MT./day        
Land & Building (8000 Sq.MT)    :    Rs.  4.68 Cr
Plant & Machinery                          :    Rs.  2.28 Cr
Working Capital for 2 Months      :    Rs.  4.49 Cr
Total Capital Investment               :    Rs. 12.26 Cr
Rate of Return                                :    32%
Break Even Point                             :    47%


INTRODUCTION    
SIZES OF PIPES    
RAW MATERIAL    
PHYSICAL PROPERTIES OF PIPING MATERIALS    
USES AND APPLICATION    
B.I.S. SPECIFICATION    
MARKET SURVEY    
EXPORTS OF STAINLESS STEEL PIPE    
IMPORTS OF STAINLESS STEEL PIPE    
MANUFACTURERS/SUPPLIERS OF S.S. PIPE AND TUBE    
MANUFACTURING PROCESS    
PROCESS FLOW CHART    
QUALITY CONTROL    
PLANT AND MACHINERY    
PLANT LAYOUT    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF RAW MATERIALS    


APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET