start your own wheat flour mill (atta, maida, suji, bran & besan plant) with project profiles

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The book covers Nutrient Composition of Wheat Grain, Structure of Wheat, Ingredients made from wheat, Types and Grades of Flour, Drum Wheat and Flour, Quality Characteristics of Wheat Varieties, Wheat Milling , Flour Preparation, Technology and Manufacture of Mini flour Mill, Food Grades, Standards, Laws and Regulations, Quality and Type of Wheat Flour for Various End-products, Wheat Germ: Technology for Separation and Stabilization, Milling of Wheat , Wheat processing Technology, Role of Wheat Flour, Selection of Packaging Material for Storing Wheat Germ, Soft Wheat Based Products, Automatic Whole Wheat Chakki Plant, 5 Tons Wheat Flour Mills, 10 Tons Mini Wheat Flour Milling Machine, Wheat Milling Machine, 30 Tons Wheat Flour Mill Plant, 300-450 kg/h Wheat Flour Mill, 250 TPD Flour Mill Process Line, Grain Cleaning Equipment, Flour Milling Equipment, Packaging, Plant Economics of Chakki flour Mill, Plant Economics of Flour Mill (Atta, Maida, Suji, Brans),Plant Economics of Mini Flour Mill, Plant Economics of Roller Flour Mill (Atta, Maida, Suji), Plant Economics of Mini Flour Mill (Maize, Sorghum, Millet), Plant Economics of Roller Flour Mill (Mini) 50 TPD/Day, Plant Economics of Wheat Flour Mill (115 MT/Day), Plant Economics of Roller Flour Mill (300 MT/Day), Plant Economics of besan Plant, Plant Economics of Channa Dall and Basen, Supplier of Flour Mill Machinery.

START YOUR OWN WHEAT FLOUR MILL (ATTA, MAIDA, SUJI, BRAN, & BESAN PLANT) WITH PROJECT PROFILES

WHEAT

Total constituents (%) of wheat present in the main morphofogical parts
Structure of a wheat kernel (longitudinal section)
Wheat milling
Simplified flow diagram of the processes of flour milling
Wheat selection and blending
Cleaning
Wheat washing
Screens
Milling separators
Magnetic separators
Aspirations
Specific gravity separators
Dry scouring
Tempering
Conditioning
Warm conditioning
Hot conditioning
Steam conditioning
Milling Operations
Breaking
Sifting
Purifying
Reduction
Scratching
Entoleter
Air classification
Conveying system
Gluten
Flour treatments
Factors affecting gluten formation and development
Amount of water added to make the dough/batter
Kneading time and keeping time
Presence of fat/oil
Fineness of milling
Triticale
Wheat popcorn
Wheat flake processing
Products
Shredded products
Granular products
Biscuits, cookies and confectionery products
Gold fingers
Hand made vermicelli
Papad

NUTRIENT COMPOSITION OF WHEAT GRAIN

Chemical Composition of Whole Wheat Grain and its Various parts (per cent on dry matter basis)
Moisture
Protein
Gluten
Lipids
Carbohydrates
Distribution of Carbohydrates in wheat fractions
Vitamins
Distribution of B-Vitamins in the Wheat Kernel
Minerals
Mineral Composition of Wheat
Enzymes
amylase (Diastase)
Proteases
Lipase
Lipoxidase
Phenol and Aromatic Amine Oxidases
Peroxidases

STRUCTURE OF WHEAT

Endosperm
Bran Layer
Germ
Pericarp
Seed Coat and Nucellar Epidermis
Aleurone Layer
Morphology of the Wheat Grain
Germ or Embryo
Endosperm
Peripheral
Prismatic
Central

INGREDIENTS MADE FROM WHEAT

Introduction
Wheat
Commercial Wheat Varieties
Composition of Wheat
Ranges of major components in U.S. Wheat
Wheat endosperm proteins classified by Osbome's Methods
Proteins
Carbohydrates
Essential amino acids in wheat fractions
Solubility and structural features of wheat proteins
Sugars and polysaccharides in wheat kernels
Lipids
Fatty acid composition of wheat and products
Minerals and vitamins
Mineral and phytate content of wheat kernels
Fiber
Pigments
Enzymes
Utilization of wheat
Products produced by conventional milling of wheat
Applications specific to soft wheat
Applications specific to hard wheats
Determining the Quality of wheat
What should be Tested
Tests for hardness
Quality Assurance Testing of Soft wheat
Quality Assurance Testing of Hard Wheat
Milling quality predictors
General Tests for Cereal Flours
Chemical and Physical Tests
Tests of Gluten Quality
Dough testing instruments

TYPES AND GRADES OF FLOUR

White flour
Breakdown of flour production
Brown flour
Whole Meal Flour
Germ enriched Flour
Multigrain Flour
Organic Flour
Bread making Flour
Biscuit Flours
Plain or Self raising Flour
Cake Flours
Composite and Alternative Flours
Raw Mateials Suitable for Composite Products
Proportion of Non wheat Material (as per cent of totel flour) for Blending with wheat for breadmaking
Quality of Raw Materials
Grades of flour
Straight Flour
Patent Flours
Clear Flours
Red Dog Flours
Bran
Wheat Shorts
Germ

DURUM WHEAT AND FLOUR

Introduction
Materials and Methods
Results and Discussion
Wholemeal
Flour
Quality characteristics of bread wheat durum wheat and triticale
Changes in fat acidities of wholemeals/flours of bread wheat, durum wheat and triticale
Percent decrease in fat acidities in wholemeals/flours of bread wheat, durum wheat and tritical

QUALITY CHARACTERISTICS OF WHEAT VARIETIES

Material and Methods
Results and discussion
Grain Characteristics
1000 kernel weight
Test weight
Pearling Index
Physico chemical characteristics of grains of various varieties
Protein content
Ash content
Flour Characteristics
Protein content
Ash content
Physico chemical characteristics of flour of various varieties
Sedimentation value
Gluten content
Diastatic power
Rheological characteristics
Farinographic characteristics of flours of various varieties
Baking Characteristics
Bread quality
Bread making characteristic of flour of various varieties
Cookie quality
Cookie making characteristics of flour of various varieties

WHEAT MILLING

Product and its applications
Technical aspects
Location
Process of Manufacture
Wheat
Quality Control and Standards
Pollution Control
Energy Conservation
Production Capacity
Utilities
Machinery and Equipment
Description

FLOUR PREPARATIONS

Wheat
Bran
Germ
Endosperm
Classification
Hard wheats
Soft wheats
Durum wheat
Flour
Receiving
Cleaning
Conditioning
Milling
Milting of Wheat Flour
Specifications of wheat flour

TECHNOLOGY AND MANUFACTURE OF MINI FLOUR MILL

Raw Material
Opportunity Rationable
Proposed product Mix
Production Process
Manufacturing Process of Wheat flour
Washing & Sorting
Conditioning
Gristing
Milling
Wheat Flour Making Machine
Packaging & Dispatching
Flour production process
Flour production process flow

FOOD GRADES, STANDARDS, LAWS AND REGULATIONS

Introduction
Types of standards
Definition
Designation
Composition
Additives
Quality
Hygiene
Pesticide Residues
Packaging
Marketing and Labelling
Sampling, Analysis and Standards
Permissive
Mandatory
prohibitory
Presumptive
Recipe
The Degree of Standardization Sought
Complete
Partial
Minimum
Platform
Trading
Commercial
The binding force of the standard
Legal or Statutory
Voluntary
Draft
Temporary
Field of application of the standard
Factory
ContractualContractual
Selection of Method
National
International
Development of grades and standards of quality
Methods of Measurements
Establishing a Scale
Weighting of the Quality Characteristics
Applications
Food Laws and Regulations
Food Laws
Food Standards in India

QUALITY AND TYPE OF WHEAT FLOUR FOR VARIOUS END PRODUCTS

How to measure wheat flour quality?
Flour Analysis Ash an index of flour extraction
Quality characteristics of wheat for different end uses
Protein the framework of bread
Flour Treatments
Bleaching makes the flour whiter
Maturing strengthening of the flour
Malting Addition of malted barley flour
Enrichment Addition of nutrients to the flour
Type of Flour for various end products
Products of wheat flour in India
Chapati making machine
Process

WHEAT GERM: TECHNOLOGY FOR SEPARATION AND STABILIZATION

Rich Source of Protein Comparison of proximate composition of wheat,
wheat flour, refined wheat flour and wheat germ
Technologies for Separation of wheat Germ
Stabilization of wheat germ

MILLING OF WHEAT

Milling of Wheat
Composition of Endosperm, Germ and Bran of Wheat
Relationship Between the Physiological and Technological Parts of the Wheat Kernel
Milling Process
Traditional Milling
Modern Milling
Graining Cleaning
Conditioning or Tempering
Roller Milling
Debranning Diagram between Clean wheat and first Break
A Milling Diagram showing two parts of break rolls and three pairs of reduction rolls together with sifters
The Break System
The reduction system
End products of milling and Their Application
Millng Quality
Milling of Soft wheat vs Hard wheat
Flour Treatments Bleaching
Maturing

WHEAT PROCESSING TECHNOLOGY

Receipt
Pre cleaning
Fine cleaning
Grading
De stoning
Dust Collection
Storage Silos

ROLE OF WHEAT FLOUR

Flour
Hard wheat
Soft wheat
Colour
Strength
Tolerance
Water Absorption
Uniformity
pH
Composition

SELECTION OF PACKAGING MATERIAL FOR STORING WHEAT GERM

Materials and Methodology
Stabilization of wheat germ
ERH Studies of wheat germ
Selection of suitable packaging material
Results and Discussion
Calculated Permissible WTR of packaging material for raw and processed wheat germ
Water Vapour Transmission of various packaging material and its suitability for raw and processed wheat germ

SOFT WHEAT BASED PRODUCTS

Cookies
Baked Product Classification
Batter type cookies
Foam Type Cookies
Rotary Mold Cookies
Wire Cut, Rout Press, and Rotary Molder
Typical Formula for Rotary mold Cookies
Cutting Machine Cookie
Wire cut Cookies
Sugar Wafers
Typical formula for Wafers or Ice Cream Cones
Sheeting and Gauging, Rotary Cutting, and Reciprocating Cutting
Cookie Ingredients Flour
Sugar
Shortening
Eggs
Milk Solids
Chemical Leavening Agents
Suggestions in Cookie
Making
Problems in Cookie Making
Cookie Dough Crumbles When handled and Rolled
Cookie Dough is Soft and Sticky
Cookie Dough is Tough and Resists Rolling Out
Cookies Shrink After Cutting
Cookies Spread Too Much During Baking
Cookies have Uneven Colour and May have spots
Cookies vary in size and shape
Crackers
Typical Saltine Cracker Formulab
Biscuits
Formulae for Sweet, Safty and Protein Enriched Biscuits
Mixing and Kneading
Sheeting and Shaping
Baking and Cooling
Packaging
Cakes and Pastries
Cake Types
Shortened
Unshortened Cake
Cake Making Ingredients
Essential Ingredients
Optional Ingredients
Structure Builders
Tenderizers
Moisteners
Driers
Flavours
Flour
Sugar
Shortening
Eggs
Milk
Water
Salt
Leavening Agents
Mechanical Aeration
Chemical Aeration
Vapour Pressure
Flavour
Cake Making Methods
Sugar batter Method
Flour Batter Method Advantages
Blending Method
Boiled Method
Sugar water Method
All in Process
Half a Minute at Low Speed
Two Minute at Fast Speed
Two Minutes at Medium Speed
One Minute at Slow Speed
Panning of Cake Batter
Baking
Baking and Cooking Losses
Characteristics of Cakes
External Characteristics
Volume
Colour of Crust
Symmetry of Foam
character of Crust
Internal Characteristics
Grain
Colour of Crumb
Aroma
Taste
Texture
Cake Faults and Remedies
Wrong Quality of Raw Material
Sugar
Shortening
Eggs
Baking Powder
Fruits
Improperly Balanced Formula
Baking Powder
Operational Mistakes
Types of Cakes
Formula for Sponge Cake and Agel Cake
Sponge Cake
Straight Sponge
Short Sponge
Angel Cake
Pound Cake
Other Baked Products
Pastry
Danish Pastry
Puff Pastry
Short Pastry
Hot Process Fie Paste
Wafers
Wafer Oven
Crisp Bread

AUTOMATIC WHOLE WHEAT CHAKKI PLANTS

Automatic Atta Chakki Plant
Bran Machine
Plan Shifter
Bran Machine
Plan Shifter
Roller Gear Set
Roll Arm
18 Inch Into 5V Roll Pulley
High Speed Scourer
18 inch into 5 V Roll Pulley
Roller Gear Set
Roll Arm
Intensive Dampner
Intensive Dampner

5 TONS WHEAT FLOUR MILLS

Flour mill basic info
Additional info
Product description
5 Tons Wheat Flour Mills

10 TONS MINI WHEAT FLOUR MILLING MACHINE, WHEAT MILLING MACHINE

Process Flow for 10T Wheat Flour Milling Machine
10T Mini Wheat Flour Milling Machine Wheat Milling Machine
Wheat Flour milling machine have their new own characteristics
Main Parameters
Mini Wheat Milling Machine Pictures for Reference

30 TONS WHEAT FLOUR MILL PLANT

Flour Mill Basic Info 30 tons wheat flour mil plant
Production Description

300-450 kg/h WHEAT FLOUR MILL

The main Technical Specification and Targets of the function
Technological process
Structure and Adjustment of the Major Parts
Technological process
Feed control
Adjustment of roller gap
Flow Adjustment
Gap Adjustment
Fine adjustment
Adjustment during the operation
Adjustment of the wall board
Disassembly and assembly of the roller
Teeth of roller arrangement and the replace of the gear
Teeth of roller arrangement
Arrangement of the roller
Replacement of the gears
Transmission route and the adjustment of the belt
Transmission route
Adjustment of the transmission belt
Transmission route
Adjust the v-belt of the reel separator
Reel separator
Structure of the reel separator
Replacement of the silk
Replacement of the brush
Safe operation of the machine
Installation of the machine
Lubrication
Lubrication of the bearing
Lubrication of the gear
Lubrication of the other parts
Gap and dimension of the new machine
Inspect before running inspect the tightness and reliability of the safe equipment
Inspect when running unloadly
Inspect after stopping the machine
Operation
Cleaning
Attentions
Common breakdown and method to settle
Trouble
Causes
Method to Settle
Trouble
Causes
Method to Settle
Stipulation of guaranteeing the repairment, replacement and return for the product quality
Packing list
Technical Data

250 TPD FLOUR MILL PROCESS LINE

Flour mill basic info
Main Technical Parameters
Sngle Flour Milling Machine
Flour Milling Machine
Main Technical Data
M6FS Series flour milling machine
M6FC Series Flour Milling Machine
Main Technical Data
M6FX Series Flour Miling Machine
Main Technical Data

GRAIN CLEANING EQUIPMENT

TQLZ Vibrating Separator
TQSF Series Gravity Grading Stoner
TQLM Series Horizontal Rotary Sieve
Advantages
FDMW Series Horizontal Wheat Scourer
TFXH Circular Aspiration Cleaning Machine
Advantages

FLOUR MILING EQUIPMENT

FMFG(Q) Series Roller Mill
Features
FQFD Series Purifier
FSFG Series plan sifter
FSFJ Series Double Bin Sifter
FSJZ Series Punchy Flour Loosner
FFPS Series Bran Brushing Machine
FFPD Series Bran Brusher
Features
Auxiliary machines of flour milling process machinery
Impulse Dust Filter
Wheat Washer
Intensive Dampening Machine
Centrifugal Fan
Flour Packing Machine Vibration Feeder

PACKAGING

Packaging Needs of Whole Grains
Packaging Requirements of Flours
Recommended Packaging Materials
1 Kg Unit Packs of Atta, Sooji and Maida
5 kg Packs
10 kg Packs
Basin
Fully Automatic Weigh Filler Machine
Technical Specifications

PLANT ECONOMIC OF CHAKKI FLOUR MILL

Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

PLANT ECONOMICS OF FLOUR MILL (ATTA, MAIDA, SUJI, BRANS)

Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

PLANT ECONOMICS OF MINI FLOUR MILL

Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

PLANT ECONOMICS OF ROLLER FLOUR MILL (ATTA, MAIDA, SUJI)

Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

PLANT ECONOMICS OF MINI FLOUR MILL (MAIZE, SORGHUM, MILLET)

Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

PLANT ECONOMICS OF ROLLER FLOUR MILL (MINI) (50 TPD/DAY)

Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

PLANT ECONOMICS OF WHEAT FLOUR MILL (115 MT/DAY)

Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

PLANT ECONOMICS OF ROLLER FLOUR MILL (300 MT/DAY)

Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

PLANT ECONOMICS OF BESAN PLANT

Introduction
Wheat is besan
Nutritional benefits of besan
Uses in Indan cuisine
Pakoras
besan Ladoo
Bikaneri Bhujia
Kadhi
Other Delicacies made of Besan
Besan for face, skin, and hair care
As a body pack and scrub
As a facial pack
As a hair pack
Make good use of gram flour
Manufacturing process
Plant Economics of Besan Plant
Plant and Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Turn Over/Annum

PLANT ECONOMICS OF CHANNA DALL AND BASEN

Introduction
Process of manufacture
Manufacturing process of besan
Gram Pulse Dehusker
Gram (Chana)
Cleaning
Washing
Milling
Plant Economics of channa dall & besan
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

SUPPLIERS OF FLOUR MILL MACHINERY

Chakki Flour Mill Machinery
Flour Packaging Machine

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