Detailed Project Report on steel g.i. channel manufacturing

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STEEL G.I. CHANNELS MANUFACTURING [3538]

G.I Steel channels are used ideally as supports and guide rails. These are roll-formed products. The main metal used for making channels is steel along with aluminum. There are certain variations that are available in the channels category, the categorization is mainly on the shape of the channel, the varieties are mentioned below: J channels: This kind of channel has two legs and a web. One leg is longer. This channel resembles the letter-J. Hat channels: This channel has legs that are folded in the outward direction resembling an old fashioned man's hat. U channels: This most common and basic channel variety. It has a base known as a web and two equal length legs. C channels: In this channel the legs are folded back in the channel and resemble the letter-C. C channels are known as rests. Hemmed channels: In this kind of channel the top of the leg is folded hence forming double thickness. There are other variations of channels that are available, which are customized according to the customer's needs.

COST ESTIMATION

Plant Capacity                             20 MT/Day
Land & Building                          Lease
Plant & Machinery                       Rs. 1.85 Cr
Working Capital for 2 Months    Rs. 5.94 Cr
Total Capital Investment             Rs. 8.12 Cr
Rate of Return                               26%
Break Even Point                        55%

INTRODUCTION
LENGTH TOLERANCES OF STEEL CHANNELS
CHANNEL TERMS
ADVANTAGES OF COLD-FORMED STEEL MEMBERS:
WHAT IS COLD-FORMED STEEL?
EFFECT OF COLD WORK
PROPERTIES OF COLD-FORMED STEEL
COLD-FORMED STEEL TYPES
APPLICATIONS OF COLD-FORMED STEEL
ADVANTAGES OF COLD-FORMED STEEL
USES AND APPLICATION
THE APPLICATION FIELDS ARE:
B.I.S. SPECIFICATION
MARKET POSITION
MARKET HIGHLIGHTS
DRIVERS
INDIA PRE-ENGINEERED BUILDINGS MARKET SIZE, BY APPLICATION (2015)
KEY PLAYERS
INDIA: THE FASTEST GROWING MARKET IN PEB
PRE-ENGINEERED STEEL BUILDINGS MKT TO GROW AT 11% BY 2016-17
PRE-ENGINEERED BUILDING TECHNOLOGY GAINING MOMENTUM IN INDIA
PROCESS FLOW CHART
MANUFACTURING PROCESS
RAW MARTERIAL
(1) DECOILING
(2) COLD ROLL FORMING PROCESS
ADVANTAGES
DISADVANTAGES OF COLD-FORMED STEEL STRUCTURES
GALVANIZED ROLL FORMING
ROLL FORMING PROCESS
ROLL FORMING TOLERANCES
CROSS SECTION TOLERANCE
PART LENGTH TOLERANCE
PRE OR POST PUNCH LENGTH TOLERANCE
CAMBER AND SWEEP TOLERANCE
TWIST
END FLARE TOLERANCE
(3) QUALITY CONTROL
(4) MARKING
ROLL FORMING MACHINE
HOW ROLL FORMING MACHINES WORK
ROLL FORMING MACHINE LINE BASICS
GENERALLY, ROLL FORMING MACHINE IS CONSISTED OF:
(1) CEILING CHANNEL ROLL FORMING MACHINE
(2) C CHANNEL ROLL FORMING MACHINE
EQUIPMENT FOR ROLL FORMING LINE
(1) COIL CAR/COIL LIFTER
(2) DE-COILER/UN-COILER UNIT
(3) SNUBBER & PILLAR TABLE ASSEMBLY
(4) SHEET LEVELER
(5) NC SERVO ROLL FEEDER ENCODER
(6) SHEARING UNIT
(7) CONVEYOR UNIT
(8) STACKING UNIT
PLANT LAYOUT
MANUGFACTURERS/SUPPLIERS OF STEEL GI CHANNEL
SUPPLIERS OF RAW MATERIALS
G.I. COIL
SUPPLIERS OF PLANT AND EQUIPMENTS
COLD ROLL FORMING MACHINE
UNCOILING MACHINE
SHEET LAVELING MACHINE
METAL TESTING MACHINE
PRECISION MEASURING TOOLS
NDT INSPECTION EQUIPMENT
ELECTRICAL MEASURING INSTRUMENTS
SUPPLIERS OF POWER TRANSFORMER
SUPPLIERS OF ELECTRICAL PANEL
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
PLATFORM WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
JIGS AND FIXTURE
SUBMERSIBLE WATER PUMP

APPENDIX – A:

01.   PLANT ECONOMICS
02.   LAND & BUILDING
03.   PLANT AND MACHINERY
04.   OTHER FIXED ASSESTS
05.   FIXED CAPITAL
06.   RAW MATERIAL
07.   SALARY AND WAGES
08.   UTILITIES AND OVERHEADS
09.   TOTAL WORKING CAPITAL
10.   TOTAL CAPITAL INVESTMENT
11.   COST OF PRODUCTION
12.   TURN OVER/ANNUM
13.   BREAK EVEN POINT
14.   RESOURCES FOR FINANCE
15.   INSTALMENT PAYABLE IN 5 YEARS
16.   DEPRECIATION CHART FOR 5 YEARS
17.   PROFIT ANALYSIS FOR 5 YEARS
18.   PROJECTED BALANCE SHEET FOR (5 YEARS)

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