Detailed Project Report on steel door
Detailed Project Report on steel door
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STEEL DOOR
[CODE NO.4039]
Steel doors are not much used for residential projects and hence are in a bit of controversy. Most people do not think of putting up a steel door on the front door. The fact is that steel doors can be used for homes as well and offer a remarkable set of advantages.
It needs to be understood well that steel doors are installed between the interior and exterior areas. These doors are typically installed between garages and houses. These doors are also installed wherein there is a need of security or fire protection.
Steel doors are comprised of polystyrene core or polyurethane with a steel skin. A ‘stile’ – which is a wooden frame surrounds the perimeter of the steel door. Neither polystyrene nor polyurethane is visible on the edges of the steel door.
It needs to be well noted that – steel as well as most other metals are extremely good conductors of heat and cold. The polystyrene or polyurethane core is more like a thermal barrier. Reearch indicates that steel is much better at blocking unwanted heat / cold in comparison to wooden doors.
Most of the steel doors are known to be shipped with a factory-applied primer. Many other kinds of steel doors have an additional PVC vinyl layer attached to the steel skin giving a certain look and feel to the door. If at all a different color is needed for steel doors, these layers are not very easy to paint.
Steel doors provide the best of long-term value for commercial segment projects. Not al steel doors are known to be fire-resistant. Steel doors, in the case of a fire emergency, can handle heat levels for up to 20 minutes allowing much safety to the occupants of the building. At times, there exist buildings that deal with large amount of cash and inventory for which security is absolutely essential.
It is not easy to break down steel doors in comparison to wooden doors. Steel doors are known to prevent the uninvited and unauthorized access to the interior of the buildings. Steel doors are known to be bullet proof and chemical resistant. Steel doors do not require much maintenance. Steel doors offer the best of strength durability out of all the materials. The steel doors are known to be extremely strong and enduring.
While steel doors cannot warp, there are high chances that they can be hit by something and can showcase a dent. Steel doors are at a higher end of the price spectrum and have wonderful features of durability and resistance. Stainless steel doors offer a variety of practical as well as aesthetic advantages. These advantages include – attractive entrances, ease of cleaning, corrosion resistance, fire –blast-bullet and sound resistance, and much more.
Steel doors come in various styles and offer practical as well as aesthetic advantages. Steel doors are known to provide the best of traditional polished finishes, colors, textures and decorative raised designs. The selection of the steel door design is much dependent on the requirements of the customers, application procedures as well as service environment. There are various applications of steel doors such as those in office building and store entrances, private residences, decorative interiors, prisons, detention facilities, factories, storage facilities, and much more.
COST ESTIMATION
Plant Capacity 300 Nos./Day
Land & Building (5000 sq.mt.) Rs. 3.08 Cr
Plant & Machinery Rs. 1.02 Cr
Working Capital for 2 Months Rs. 4.62 Cr
Total Capital Investment Rs. 9 Cr
Rate of Return 31%
Break Even Point 56%
INTRODUCTION
TYPES OF STEEL DOOR
(A) INTERNAL DOOR
(B) EXTERNAL DOOR
ADVANTAGES OF STEEL DOOR
DISADVANTAGES OF STEEL DOOR
PARTS OF STEEL DOOR
1. FLUSH STEEL DOORS
2. STEEL DOORS WITH WINDOWS
3. PANELED STEEL DOORS
STEEL FLUSH DOOR
ADVANTAGES
DISADVANTAGES
PARTS OF FLUSH STEEL DOOR
(A) FRAME
CONSTRUCTION
FRAME COMPONENTS
(B) SHUTTER
TYPES OF SHUTTER
FOR HEAVY DUTY
FOR HEAVY DUTY
CONSTRUCTION
USES AND PPLICATION
APPLICATION OF INTERNAL DOORS
B.I.S. SPECIFICATION
PROCESS FLOW CHART
MANUFACTURING PROCESS
(1) SHEARING
(2) BLANKING
(3) FORMING
(4) WELDING
1. FUSION WELDING
2. SPOT WELDING
3. PROJECTION WELDING
(5) FINISHING
(A) PRE-TREATMENT AND PHOSPHATING
FOR DOOR SHUTTERS OF MILD STEEL SHEET
FOR DOOR SHUTTERS OF GALVANIZED PLAIN STEEL SHEETS
FOR STAINLESS STEEL DOOR SHUTTERS
(B) PAINTING
(C) POWDER COATING
(6) TESTING
(7) MARKING
(8) QUALITY CONTROL
(A) INSPECTION OF MATERIAL
(B) MANUFACTURING PROCESSES
FOR HEARING PROCESS
FOR PUNCH PRESS
ACCEPTABLE TOLERANCE:
FOR FORMING
INSPECTION OF FORMED PIECES FOR ACCURACY:
ACCEPTABLE DOOR TOLERANCE:
ACCEPTABLE FRAME TOLERANCE, CROSS SECTIONAL PROFILE:
FOR MITERED JOINTS
ACCEPTABLE TOLERANCE:
FOR SPOT WELDERS
ACCEPTABLE TOLERANCE:
FOR SPOT WELD TWIST TEST
FOR DRILLING AND TAPPING
FOR ASSEMBLY
ACCEPTABLE TOLERANCE:
EVERY REPRESENTATIVE SAMPLE SHALL BE CHECKED FOR:
AT RANDOM, INSPECT FOR:
FOR FINISHING
MARKET POSITION
MAHARASHTRA DOORS MARKET SIZE, BY PRODUCT 2016
& 2024 (THOUSAND UNITS)
THE MARKET SIZE & GROWTH
ALUMINIUM PRODUCT MARKET
STEEL WINDOW & DOOR MARKET
SALES OF UPVC, ALUMINIUM, WOOD, AND STEEL WINDOWS & DOORS
IMPORT OF METAL DOOR FRAME
TOTAL VALUE & VOLUME OF IMPORTS IN INDIA
TOP SUPPLIERS
TOP PORTS OF DISCHARGE
IMPORT OF STAINLESS STEEL DOOR
TOTAL VALUE & VOLUME OF IMPORTS IN INDIA
TOP SUPPLIERS
TOP PORTS OF DISCHARGE
PLANT LAYOUT
SUPPLIERS OF STEEL DOOR
SUPPLIERS OF RAW MATERYALS
SUPPLIERS OF COLD ROLLED M.S SHEETS
SUPPLIERS OF M.S CHANNELS AND ANGLES
SUPPLIERS OF DEGREASING CHEMICAL
SUPPLIERS OF MIG WELDING WIRE ELECTRODE
SUPPLIERS OF PHOSPHATING CHEMICALS
SUPPLIERS OF COATING POWDER
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF PLASMA CUTTING MACHINE
SUPPLIERS OF CNC PRESS
SUPPLIERS OF PUNCHING PRESS
SUPPLIERS OF POWER PRESS
SUPPLIERS OF SHEARING MACHINE
SUPPLIERS OF DRILLING MACHINE
SUPPLIERS OF GRINDING MACHINE
SUPPLIERS OF PRECISION MEASURING TOOLS
SUPPLIERS OF EOT CRANES
SUPPLIERS OF POWER TRANSFORMER
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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