Detailed Project Report on steel furniture manufacturing plant

STEEL FURNITURE MANUFACTURING PLANT [3608]

Furniture designed and manufactured for installation and used in laboratory is called laboratory furniture. With the growth of industrial, commercial and household activities the demand of office automation, equipments and steel furniture has increased considerably. Wooden furniture after some period is worn out due to defects in wood quality and normal wear and tear. Due to elegant appearance, durability and innovative designs, steel furniture is becoming popular in modern society. Steel furniture is preferred over other kinds of furniture due to its durability, fold ability (in many cases) and easy transportability. These items find their extensive use in industrial, commercial and household activities. These steel products are the only replacement of wood in terms of cost and durability. These products will be varied in shapes and sizes as per the demand. Fabrications of steel related items are well established business and no sophisticated know-how is required. Though a number of units are carrying out the above activities, still there exists a gap in the demand supply curve.

COST ESTIMATION

Plant Capacity                           70 Nos/Day  
Land & Building (2500 sq.mt)     Lease
Plant & Machinery                    Rs. 2.39 Cr
Working Capital for 2 Months   Rs. 6.17 Cr
Total Capital Investment          Rs. 8.85 Cr
Rate of Return                         84%
Break Even Point                     34%

INTRODUCTION    
CLASSIFYING FURNITURE SYSTEMS:    
1 – FIXED FLOOR MOUNTED AND WALL SUPPORTED    
2 – WALL RAIL SUPPORTED    
3 – SELF-SUPPORTING FRAME    
4 – CORE BASED    
5 – PANEL BASED    
6 – TABLE BASED    
7 – FREE-STANDING WORKSTATION    
8 – MOBILE WORKSTATION    
LABORATORY FURNITURE SYSTEM    
(1) CANTILEVER SYSTEM    
(2) C-FRAME SYSTEM    
(3) FREE STANDING SYSTEM    
COMPONENTS OF LAB FURNITURE    
(1) CABINETS    
BASE CABINETS –    
WALL MOUNTED CABINET –    
COUNTER MOUNTED CABINET -    
CABINET DEPTH (DEEP)     
CABINET HEIGHT (HIGH)     
CABINET WIDTH (WIDE)     
(2) CASEWORK –    
(3) TABLES –    
(A) ISLAND WORK TABLE    
(B) WALL TABLE    
TABLE TOP    
(A) SOLID WOOD    
(B) PHENOLIC RESIN    
(C) SOLID CAST EPOXY    
(D) ARCRYLIC SOLID SURFACE    
(4) WORK SURFACE –    
B.I.S. SPECIFICATION    
PROCESS FLOW CHART    
MANUFACTURING PROCESS    
RAW MATERIAL    
MATERIAL CONSTRUCTION     
FABRICATION    
PHOSPHATING PROCESS    
PROCESS    
THE PROCESS CONSISTS OF THE FOLLOWING STAGES:    
SURFACE PREPARATION –    
PHOSPHATE TREATMENT –    
RINSING –    
RINSING AFTER PHOSPHATING –    
DRYING –    
SEALING –    
THE MAIN USES OF PHOSPHATING ARE:    
FURTHER PLEASE SEE GIVEN BELOW:    
POWDER COATING PROCESS    
MAIN STEPS    
TYPICAL STEPS IN A POWDER COATING PROCESS FOR METAL PARTS:    
BASIC POWDER COATING PROCESS    
FOUR BASIC PROCESSES:-
ELECTROSTATIC SPRAYING IS THE MOST COMMONLY USED WHICH IS DESCRIBED BELOW:    
CURING    
ADVANTAGES    
DISADVANTAGES    
FURTHER    
QUALITY CONTROL
MATERIALS    
PERFORMANCE REQUIREMENTS:    
A. STEEL WORK CONSTRUCTION PERFORMANCE:    
D. STEEL PAINT SYSTEM FINISH AND PERFORMANCE    
TESTING PERFORMANCE    
(1) TESTING OF BASE CABINET    
(B) CABINET CONCENTRATED LOAD TEST    
(C) CABINET TORSION TEST    
(D) CABINET SURFACE FINISH TESTS    
(E) HOT WATER TEST    
(F) FINISH IMPACT TEST    
(G) PAINT ADHESION ON STEEL    
(H) PAINT HARDNESS ON STEEL    
(2) TESTING OF WALL MOUNTED CABINET    
(A) LOAD TEST    
(3) TESTING OF TABLE    
(A) TABLE STATIC LOAD TEST    
(B) TABLE RACKING TEST    
(4) TESTING OF DOORS    
(A) DOOR HINGE TEST    
(B) DOOR IMPACT TEST    
(C) DOOR CYCLE TEST    
(5) TESTING FOR DRAWERS    
(A) DRAWER STATIC TEST    
(B) DRAWER IMPACT TEST    
(C) DRAWER INTERNAL ROLLING IMPACT    
(D) DRAWER CYCLE TEST    
(7) TESTING OF SHELVING    
(A) SHELF LOAD TEST    
PACKING AND MARKING    
MARKET POSITION (OVERVIEW)    
MARKET SIZE AND FORECAST    
GLOBAL FURNITURE MARKET    
INDIAN FURNITURE INDUSTRY    
FURNITURE INDUSTRY COMPOSITION    
HOME FURNITURE    
OFFICE FURNITURE    
CONTRACT SEGMENT    
POTENTIAL OF FURNITURE MARKET IN INDIA    
CORRELATION MATRIX FOR INDIA FURNITURE MARKET    
FROM THE CORRELATION TABLE, WE CAN CONCLUDE THAT:    
THE POTENTIAL OF FURNITURE MARKET IN INDIA    
ORGANIZED AND UNORGANIZED FURNITURE MARKET    
INDIA FURNITURE MARKET FUTURE POTENTIAL, FY’2016 - FY’2020    
LABORATORY FURNITURE    
MANUFACTURERS/SUPPLIERS OF STEEL LAB FURNITURE    
SUPPLIERS OF RAW MATERIALS    
M.S. PIPE    
CR SHEETS    
CRCA COILS    
MIG ELECTRODE WIRE    
PACKING MATERIALS    
PICKLING CHEMICALS    
SUPPLIERS OF POWDER COATING PAINT    
PHOSPHATING CHEMICALS    
COATING POWDER    
SUPPLIERS OF PLANT AND EQUIPMENTS    
CNC TURRET PUNCH PRESS AND CNC PRESS BREAK    
CNC PRESS    
PUNCHING PRESS    
POWER PRESS    
SHEARING MACHINE    
DRILLING MACHINE    
GRINDING MACHINE    
SUPPLIERS OF PRECISION MEASURING TOOLS    
EOT CRANE    
POWER TRANSFORMERS    
ELECTRICAL PANEL    
AIR POLLUTION CONTROL EQUIPMENTS    
AIR CONDITIONING EQUIPMENTS    
AIR COMPRESSORS    
PLATFORM WEIGHING MACHINE    
MATERIAL HANDLING EQUIPMENTS    
FIRE FIGHTING EQUIPMENTS    
SUPPLIERS OF SHOT BLASTING MACHINE    
JIGS AND FIXTURE    
SUBMERSIBLE WATER PUMP    
HARD CHROME PLATING PLANT    
POWDER COATING MACHINE    
PLANT LAYOUT   


APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)